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Plastic tubes production equipment


Type
SJG-A (PE)
SJG-B (PVC)
SJG-C (PE)
SJG-D (PVC)
Rod diameter (mm)
65
65
90
90
Main engine power(kW)
11
11
30
30
Heating power (kW)
12
12
14
14
Stretcher's power (kW)
1.1
1.1
3.0
3.0
Cutter's power (kW)
1.1 (pneumatics)
1.1 (pneumatics)
1.5 (pneumatics)
1.5 (pneumatics)
Productivity(kg/hr)
40-90
40-90
80-160
80-160
Tube's diameter (mm)
16-63
16-50
60-110
60-160
Raw materials: Homogeneous plastic granules.

Final product: plastic tubes (diameter:16 – 350 mm)
1. Plastic tube production line SJSZ65×22

     1. Double shaft extruder m SJSZ65/132
Shaft's diameter:65-132mm
Shaft's rigidity : HV>740?
Drum's rigidit: HV>940
Nitriding depth:0.4-0.7mm
Amount of shafts :2 pc
SHaft L/D ratio: 22:1
Engine's power:37kw
Drum's heating zone:4 zones
Heating power:36kw
Main unit heating zones: 6 zones
Main unit heating power:20-32kw
Max productivity:260kg/h
 
     2. Reducer
Cooling method - outer circulation system
Electric control
Converter's speed regulator:
 
     3. Molds
SPecifications: High density
Size(mm):75, 110, 160, 200
 
     4. Forming machine
1. SZD-6000 vacuum cooling tank
   Power of vacuum pump:5.5kw
   2 water pumps:power 1 - 4kw, power 2 - 2.2 kw
   Materials – stainless steel, thickness – 3 mm
   Frame's diameter:550 mm
   Length:6000 mm
2. SQY-200
   Power:3kw
   OperationLength:1200 mm
3. SQG-160 utter
   Power:2.2 kw
4. SFZ-6000 rotating table
   Table material:stainless steel
   Length:6000mm
5. SHR200/5001 mixer unit
  
2. Plastic bottles and barrels production equipment (10 – 200 L)


Barrel automatic production machine
Model
L/D ratio
Full Power (kW)
Max net weight of a product
Productivity(pc/day)
SJC-A
25:1
12
1
6000-8000
SJC-B
25:1
16.5
5
2500-3500
SJC-C
20:1
16.5
10
1000-1500
SJC-D
20:1
16.5
20
800-1000
SJC-E
20:1
26
25
400-600
SJC-F
20:1
31.5
50
200-400
Raw materials homogeneous plastic granules
Final product plastic bottles
 
100 L barrels production equipment
Various sets:
Semi-automated line
Automated line
 
  SJZK-200L barrel's cups automatic production line
Main specifications :
Noiseless hydraulic control system
Extruding system (new technology)
Wall thickness is controlled it is possible to set other requirements, to increase effectiveness and reduce the prime cost
Training of personnel
Various shapes
Cohesion force
kn
560
Volume of the product
L
200
Distance between casings
mm
800-1700
Casing's size
mm
1260×1270
Thread's diameter
mm
120
Power of plasticization
kg/h
200
Weight of products
kg
8-14
Main engine's power
kw
37
Heating power
kw
50
Oil pump engine power
kw
37
Main engine sise(××):5000×4200× 4600mm
Total weight:15 tons
 
Plastic barrel production line

3 . The machine for hot winding of the tubes with heat-proofing band for laying in the ground
 
Referance: Heat protection of tubes pass dicyclic process 1) Preparation of heat-proof ma-terial. 2) The band, made of PE plastic, is wound on the tune, mounted on the guide and guided beds. These are the stages of heat-proof tubes production, used in oil and gas transportation via oil and gas lines and in hot and cold water supply. It is also used for thermal protection of central air conditioners or heat and hot water supply in hotels. The main parts of the production line are band winding drive,automatic temperature control system, moving and winding bed, etc
.Advantages: Low cost, quick cost recovery, low percentage of waste products, simple operations, low cost of the products, besides, by customers order it is possible to work with tubs of various type. This attracts medium and small enterprises

Main technical parameters
Model
SJ-90 SJ-120 SJ-150
L/D ratio 20:1 20:1 20:1
Rod rotation speed (rpm) 10~50 10~45 10~40
Engine power (kW) 18.5 30 55
Drawing power (kW) 2.2 2.2 2.2
Drawing speed (mm) 200~1300 200~1300 200~1300
Dimater of winding (mm) 32~377 32~630 219~830
Heads mode (mm) 250 300 350
Tube heating power(kW) ≤25 ≤40 ≤65
Productivity(kg\hr) 10~50 20~80 30~150
Outer size ( L W H ) mm 3500×200×2500 4200×200×2500 4800×2200×2800
Weight (kg) 2500 3000 4800
 Comments : If drawing speed and diameter of the metal tube should by set by special mode, it is taken into account in design
 
4 . PP plastic packing band production line  

Packing PP plastic bands has a series of advantages, namely, they are fine in appearance, light, sticky, moisture-proof, rust-proof, acid-base proof, they have good water absorption qualities, safe in usage, their strength is not affected by water etc. They are used for packing in the fields of consumer goods, textile, clothes, telecommunication devices, books shops, mail, export goods etc. .

PP plastic packing band production line has prominent features as follow
1. High automation: After supplying of PP granules, the operations such as heating, melting of mate-rials, extrusion and band formation, stretching, roll forming, winding are performed synchro-nously and ended automatically
2. The same type of the machinery can make products of various width and thickness
3. One machine, many purposes. Using corresponding supplementary machines it is possible to pro-duce various and plastic products of various type (for instance, tube materials)
 
Main specifications
Model DBD-65-15 DBD-45/55-15{}DBD-45/55-15 {Joint set of two machines, sandwich type)
Engine Power (kW) 35 45
Productivitykg/hr 15-40 20-50
Image of winding Winding of narrow disk or winding of adjusting disk
Weight(kg) 1600 2200
Mounting size(m) ×× 10×2×1.5 9.5×3×1.5
 
5. Single wing drip-irrigation labyrinth-like band machine
Single wing drip-irrigation labyrinth-like band machine is the production equipment for irrigation of agricultural fields, gardens and forestry aimed at saving water and energy and improving harvest and incomes.
 
Specific features :
1. High quality international standards of mounting, hing quality and reliability 
2. Main electric machine, molding machine and use frequency-converting control system with light adjustment, reliable movement, stable operations and low energy consumption.
3. Screw bolt of the squeezing machine has a good effect of raw material plastification and stable quality .
4. For heating of squeezing machine and the head automatic temperature control system with high accuracy and energy saving properties is used.
5. Torsion of drip-irrigating band is controlled by electric motor overcoming the defect of the tight-ing force with the setting of digital record of meters. The equipment easily adopts dry and semi-dry climate in such regions as Xinjiang, Qinghai, Gansu, Tibet. Inner Mongolia> Shanxi, Hebei etc..
6. The equipment easily adopts dry and semi-dry climate in such regions as Xinjiang, Qinghai, Gansu, Tibet. Inner Mongolia> Shanxi, Hebei etc.
7. Total block of electric device is designed in good appearance with high level of automation.
8. Squeezing machine can move freely and be adjusted easily.
Serial products of a single wing drip irrigating labyrinth-like band have turbulent mode and compen-sation of pressure. Flow channels and drip holes are made by a single hot vacuum pressing. Hing accuracy of production and many water inlets allow to prevent obstruction and maintain equal quan-tity of outgoing water
Field of application:
It is widely applied in green houses and conservatories, orchards, grape-growing for various agricul-tural products, cotton, in mountains and hilly regions.
 
Screw bolt diameter(mm) 50/55
Quantity of sqeezing ( about ) 30
L/D ratio 30:1
Engine power (kW) 36
Squeezing machine power (kW) 11/15
Heating power (kW) 18
Traction power(kW) 1.1
Torsion power (kW) 2.5
Total water consumption 100
Air consumption (m3/min) 10
Outer suze (m) ×× 12×3×2

6. Antirust and thermal protective coating production line

The line possesses prominent thermal protective properties, relatively small specific density, water absorption, good hydrostability, rust resistance, frost resistance, fire resistance, etc. When the temperature is maintained between 50-150 C, vast industrial areas receive additional heat. The line is completed with melted plastic extruder, extruding module, water coolers, fixation device, guide bed and guided bed controller, pedestal with support, foaming agent, constant temperature control device, etc.
 
Features:
1. Computerization of the whole production process reduced the intensity of labor and number of workers.
2. Simultaneous performance of several operations, including squeezing the billet out, feeding of metal pipe, foam formation and cooling made the operation process much more effective
3. Integrated production methods cut energy consumption, saved operation areas, cut raw material consumption, etc

Main specifications:
Model SJ-120 SJ-150
Rod diameter(mm) 120 150
L/D ratio 25:1 25:1
Screw rotations (rpm) 10~50 10~40
Engine power (kW) 45/55 55/75/100
Heating power (kW) ?30 ?50
Bed power (kW) 4( 4 rolls) 4(4rolls)
Metal tube feeding power(kW) 2.2 2.2
Aspiration plant power (kW) 2.2 2.2
Foam forming machine model (L) 9 9
Productivity(kg/hr) 100~150 150~300
Tube standard (mm) 25~273mm 426mm??
Outer size L W H (m) 30×4.5×2.5 35×5×2.5
Weight (kg) 6000 8000

7. YH-E line. Agglomerator and two crushers

Type of model
YH-E
Rod speed (rpm)
40-80
Rod diameter
125
Power (kW)
11
Cutter's power (kW)
1,1
Heating power (kW)
10
Weight (kg)
2200
Productivity (kg/hr)
100-110
 
8 YH-C line. Agglomerator and two crushers   

Model type YH-C
Rod speed (rpm) 30-60
Rod diameter 90
Power (kW) 7,5
Cutter's power (kW) 0,75
Heating power (kW) 8
Weight (kg) 900
Productivity (kg/hr) 50-60
 
9. YH-D line Agglomerator and two crushers.   

Rod speed (rpm) 30-70
Rod speed 105
Power (kwt) 7,5
Cutter's power (kW) 0,75-1,1
Heating power (kW) 8
Weight (kg) 1100
Productivity(kg/hr) 80-100
 
10. YH-B line. Agglomerator and two crushers
   
Rod speed (rpm) 30-50
Rod diameter 70
Power (thousans of watts) 3
Cutter's power (kW) 0,75
Heating power (kW) 5
Weight (kg) 500
Productivity (kg/hr) 20-30

 11. YH-A line. Agglomerator and two crushers 

Rod speed (rpm) 30-50
Rod diameter 60
Power (kW) 3
Cutting power (kW) 0,75
Heating power (kW) 5
Weight (kg) 490
Productivity(kg/hr) 15-20

12. YH-G line. Agglomerator and two crushers

Automatic washing
crusher

Distributing panel

Main unit

Granulator
 
Type of model YH-G
Rod speed (rpm) 45-110
Rod diameter 150
Power (kW) 25
Cutter's Power (kW) 2,2
Heating power (kW) 15
Weigth (kg) 2800
Productivity (kg/hr) 180-200

13  Assembling of the production line from various units (example)
 Broad film with two colored drawing on tubular film  

/ Name of equipment Specifications Amount (pc.)
1 Film extruder Film blowing width is 1600 mm, screw diameter is 85 mm, extrusion head is 200 mm, rotation, screw filter, dyer batch. Replaceable ex-trusion rotating head, 300 mm, winding module 1
2 Two colored flexographic machine max Sealing width 1600 mm, Productivity - 150 m/min., Rachel blades, drying unit, coronary discharge device, winding module (max 1600 mm) two replaceable printing roller 1
3 Splitter Winding width is 1800 mm, driving power is 4.5 kW, two replaceable printing rollers 1
4 Granulator Productivity180-200 kg/hr.YH-G series, rod speed is 45-110 rpm, rod diameter is 150 mm, power is 25 kW, cutting power is 2,2 kW, Heating power 15 kW, Productivity 180-200 kg/hr. 1
5 High speed bag cutting and sealing machine Max width of sealing is 800 mm, Max length is 1600 mm (adjustable ) 1
6 Granule pneumatic loader - 2
See diagram 2. Section : Assembly of production lines

14. Sticky band production line
 
1.Sticky band production line (no flexography)  
Brand Heating source Power Engine power Heat source power Cutter's power Size (m) ROll's width Productivity(m/h)
HB-500A Coal, electricity, gas 220 v/380 v 1,5 kW 4,5 kW 1,5 kW 4*0.8*1.6 500 mm 700
HB-500B 5*0.8*1.6 1000
HB-500C 7*0.8*1.6 1300

2. Sticky band production line (no flexography)
Brand Heating source Power Engine power
 
Heat source power Cutter's power Size (m) Roll's width Productivity
(m/h)
HB-1000A coal,
electricity,
gas
220v/380 v 1,5 kW 6,5 kW 1,5 kW 5*1.3*1.6 500 mm 1700
HB-1000B 7*1.3*1.6 2300
 
3. Phlexograhic printer 
 
Brand Heat source Power Main engine power Heating source power Cutting power Size (m) Rolls' width (mm) Flexographing Productivity( m/h)
HB-1000 Coal, elecricity, gas 220 v/380 v 1,5 kW 6,5 kW 1,5 kW 9*1.3*2.6 500 1 color 2300

4. Cut's rewinding machines   

Rewinding machinesZH-121

Rewinding machinesZH-122

Cutter
YB-400

Brand Power Engine power Size (m) Roll's width Productivity(m/h)
ZH-121 220 v/380 v 1,5 kW 2.2*0.8*1.6 1000 mm 1000
ZH-122 2.2*1.3*1.6 2800
YB-400 1.6*2.5*1.6 2300
The above machine can effectively operate with fims of any thickness, using any glue, both oil glue and water glue.Thick paper can be used as a basis. In production of double-sided sticking bands the machine can apply oil glue as well as water glue;

15.Bubble packing film production equipent
 
    2-layer film 3- layer film
Name   JG-QDM65E JG-QDM90E JG-QDM65S JG-QDM90S
Extruder   Φ65/25 Φ90/25 Φ65/25,Φ45/25 Φ90/25,Φ65/25
Worm reduction gearbox r/min 5-40 5-30 5-40 5-30
Bubble standard mm (5-30)×(3-10) (5-30)×(3-10) (5-30)×(3-10) (5-30)×(3-10)
Product width mm 600,800,1000,1100,1200 1200,1300,1500,1600,1800 600,800,1000,1100,1200 1200,1300,1500,1600,1800
Approximate power KW 40 60 75 90
Approximate size of the plant m 8×2.5×2.5 10×3×2.8 8×7×2.5 12×10×2.5
Approximate total weight T 3 6 5 9

Total productivity-30 kg/hr
 

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