PET materials washing, water removal and drying equipment
PET flakes production automatic equipment of 4th generation (bottles for mineral and soda water) High Productivity, (350-400 tons/month).High degree of automation. It performs functions of crush-ing, transportation, washing, poaching water removal. High quality of products. The flakes can be used for fiber production without preliminary purification.
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1. Conveyor
Poaching
Caserrole
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2. Feeding
Poaching
Dewatering
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3. Drying
Forced mixing
Drying chamber
Ventilator
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5. Vertical de-watering machine
Screw conveyor
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6. Twin screw washing machine
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STG-U Funnel-shaped plastics dryer
Main specifications:
Type
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Volume (L)
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Capacity (kg)
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Heating power (kw)
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Blower's power (kw)
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Size (mm)
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Weight (kg)
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Productivity
of the main unit (kg)
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STG-U40
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40
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25
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2.6
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0.06
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800×370×1050
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50
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125~250
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STG-U80
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80
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50
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3.9
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0.12
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850×460×1100
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60
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250~500
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STG-U125
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125
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75
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4.8
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0.12
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950×530×1200
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75
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500~1000
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STG-U160
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160
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100
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5.4
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0.25
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1650×650×1650
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90
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1000~2000
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STG-U250
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250
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150
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9
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0.37
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1720×320×1950
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110
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2000~3000
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STG-U315
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315
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200
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12
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0.37
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1800×800×1950
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135
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3000~4000
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STG-U400
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400
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250
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15
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0.55
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1800×800×1950
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200
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3000~6300
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STG-U500
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500
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300
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18
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0.55
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2000×850×2200
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240
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4000~10000
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STG-U800
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800
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500
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24
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0.75
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2200×1100×2400
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300
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6300~12500
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STG-U1250
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1250
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800
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36
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1.1
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2725×1200×3425
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500
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12500~15000
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CSG plastic dryer
Main specifications:
Type
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Volume (L)
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Capacity (kg)
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Heating power for the dryer (kw)
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Heating for restoration (kw)
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Weight(kg)
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CSG-20
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20
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12
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1.6
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1.5
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90
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CSG-40
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40
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25
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2.6
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2.4
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150
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CSG-80
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80
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50
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3.9
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3
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240
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CSG-160
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160
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100
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5.4
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3.6
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300
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CSG-315
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315
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200
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12
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6
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500
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CSG-500
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500
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300
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18
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12
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800
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CSG-1250
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1250
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800
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36
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18
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1000
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ZRwashing machines
Can be made of common steel coated with paint (hot method) or
-Stainless steelThey serve to wash secondary plastics of all types, from films, to the details of cars bodies.
The complex line can remove labels from bottles wash plastics (purity 99%, crush raw materials in accordance with eurostandard, dry raw materials
The production line consists of 15 units, the missing parts can be supplied. By customers order the line can be added as follows;
- conveyer for delivery of plastics to upper floors, or horizontal transportation to a distance up to 50 metes
- water regeneration equipment
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1. ZR 1000 Washing separator – 1000
It consists of :
Compressor: #5
Productivity: 1000 kg/hr.
Compressor's engine power 550Kw.
Voltage: 220V
It separates labels from crushed PET flakes
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2. Pet bottle washing line
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3.COnvey line
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4.Blade sharpening machine
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5. Washing machine from stainless steel
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6. Light elements conveyor
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7. Bunker
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8. Fraction vibration
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9. Rinser
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10. Crusher
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11. Automatic dehydrator
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PET bottles convey line
Voltage 380V/3 phase/50HZ
Engine power 1.5 kW
Productivity 1000 kg/hour
Stainless steel production line
Specification of the equipment
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Big crusher
Engine power –30 Kw, Running blades –6, Stationary blades -2
The machine can crush PET bottles into flakes
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Feeding device
Engine power 1.5Kw, Diameter .:400mm.,Length:1800mm
This machine can carry the pet flakes from crusher to rinser.
- Rinser
Engine power –3 kw, general size 4000x850x1050mm.
This machine can separate PET Flakes from labels and caps flakes,send them to the long feeding machine
- Long feeding machine
Engine power –1.5 Kw, Diameter –400 mm, Length 4500 mm
This machine can carry the PET Flakes to the – heating boiler
- Mixing/heating boiler(electric powered):
Engine power –7.5 Kw,heating power – 40 kW, diameter –1900 mm, height –2500 mm.
In this machine PET Flakes are soaked,mixed and rinsed together with washing agent(detergent) added in tot water to dissolve the glue residue from the PET Flakes
- Material Exit Machine:
This machine carry the PET flakes out evenly from the boiler
- Abrasive(friction)rinser
Engine power –7,5 kW, Overall size:4000x700x1600mm.
This machine cleans off the dirt from the PET Flakes.
- Rinser
Engine power –3kW, Overall size - 4000x850x1050mm.
This machine uses clean water to fully rinse PET flakes.
- Dehydrator
Engine power –7.5 kW,Power of unloading motor – 0.75 kW,
Overall size - 2000x600x2600mm.
- Fan for sending materials
Engine power – 7.5 kW
This machine can send the PET flakes to the Storage Silo.
- Electric Heating Machine
Heating power –32 KW, fan power –1.1 KW
This machine can produce hot air to dry up the PET flakes via the bending pipes.
- PET flakes storage silo
Engine power –1.5Kw, Diameter –1.200 mm, height –3000 mm