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Charcoal: Raw materials - turf or coal dust


Trademark owner
Гонконг Мега
Developer 
Israel
Production license owner 
Mega Power Hong Kong Group 
Set. 
 
A list of units 
Raw materials feeding unit -1 un 
Conveyors - 17 units 
Crusher -1 unit 
Mixers  1 unit
Magnet separator  1 unit
Dryer  1 unit
Boiler  1 unit
Granule production press 1 unit,
Bucket lifting elevator  1 unit,
Batching and weighing machine 1 unit
Sealing machine  1 unit
Packing machine 1 unit
Forklift  1 unit
Hopper -  2 units
Packaging  tables (6 units) to be made by customer 
Pallets  16 units in a stove 
Electronic batcher  1 unit
Self-propelled lifting trolleys  2 units
Fine vibration screen 1 unit
Carbonization stove  4 units
Commutation system  1 unit
Panel control system  1 unit
Compressor  1 unit
Decompression device  4 units
Exhaust gas utilization equipment - 4 units 
 
Production technology 
Fuel granules production technology 
Turf, coal dust small and large sized pieces of brown coal (coal is also possible) are fed by special machines from hoppers to conveyors the raw materials are conveyed to to the crusher to be crumbled to the homogeneous state -The raw materials mixture is conveyed to double-roll mixing machine to become homogeneous and plactic. In the case of necessity some binding elements are added to the raw material mixture, they should be used in the case of bulky and unshapable coal -then the resultant mass is conveyed to vibration sieve to remove size-off-grade fragments -Size-off-grade fragments are sent back by conveyor to the re-crumbling . -Homogeneous raw materials are conveyed to the magnetic separator, to remove metal shavings, resultant from crushing and crumbling. - then, if necessary, the raw materials are conveyed to the drying machine. In the machine the materials pass 16 meters in rotation mode, the moistured materials are processed with dry steam as a result, the moisture is reduced from 40% to 4-5%. Dried materials are conveyed to briquetting machine, the latter forms granules by pressing in the form of oval tablets or europellets. -From the briquetting machine finished granules are conveyed to carbonization stoves feeding zone . -Granules are placed in special pallets as layers (thickness of the layers is determined by technology) and fed into carbonization stoves. Then the primary burning off and carbonization of granules take place.
-Then aften some time period, determined by technology. the pallets with carbonized materials are taken from the stove by the elevator Then baked granules are sent to the packing machine. Bagged granules are brought to the warehouse by a truck  
General info
 
Operating mode
22 hours/day, 300 days/year 
For carbonisation and briquetting shop 
Annual productivity of charcoal fuel granules in three-shift operations 
5 000 tons
Monthly productivity of charcoal fuel granules in three shift operations 
416 tons
Daily productivity of charcoal fuel granules in three shift operations
19 tons
Shiftproductivity of charcoal fuel granules in three shift operations
6 tons
Information for customenrs 
Active carbon production technology requires three shift continuous operation mode 
Personnel
25 persons/shift 
Total power consumption 
210 kW
Heating energy requirments 
10000 kcal\hour 
COmpleteness of the equipment 
All included 
Warranty
1 year 
Space 
 
Planned operation area 
4000 m2- including  3600 m2  indoors and  1400 2  outdoors 
The production line is divided into shop
 
--Raw materials preparation, crushing and drying 
700 m2. Two outdoor sheds  35*10 m
Functions 
-Raw materials feeding machines bring coal to conveyors - raw materials are conveyed to the crusher , - raw mass is conveyed to double roll mixing machine - raw material mixture is conveyrd to the vibration screen , - large fraction is conveyed back to crumbling - homogeneous raw mass is conveyed to the magnetic separator -raw mass is conveyed to the raw material drying machine -steam is supplied from the boiler through pipes-
Equipmment
Raw materials feeding machines -1 unit (see photos)
Conveyors 5 units
Crusher  1 unit.  
Mixing machine - 1 unit  
Magnetic separator - 1 unit.
Dryiing machine-1 unit
Boiler -1 unit 
--Pressing and packing shop 
420 м2.  Indooors (35*12 m)
Function 
Dried materials are conveyed to briquetting machine, -From the briquetting machine finished granules are conveyed to feeding zone of the carbonization stove
Equipment 
Conveyors - 3 units 
Granule production press -1 unit 
--Carbonization shop 
1200 m2. Indoors (20*60 m)
Function 
- granules are conveyed to the hopper in carbonization stove feeding zone
 -granules are sent to the packing tables
-granules are placed on special pallets
- the pallets are fed into carbonization stove using loaders
- pallets with carbonized materials are taken from the stove using lifter . -
Equipment
Conveyors 6 units
Hopper 1 unit
Packing tables 8 units (to be made by the customer) 
Pallets 16 units(are solved with a stove).
Electronic meters  1 unit
Self-propelled lifitng trolleys -2 units 
--Packing shop 
200 м2. В помещений
Function 
-The coal is sorted and packed 
Equipment 
Conveyors 3 units
Hopper  1 unit
Weighing machine  1unit
Batching machine 1 unit
Sealing machine  1 unit
--Warehousing shop 
1000 м2.
Function 
The loader broughts the coal to the finished products shop .
Equipment 
Loader 1 unit
Specification of raw materials 
 
Raw material 
Brown coal, turf, black coal 
Production of 1 ton of charcoal requires as follows
 Black coal, 4 tons 
Production of 1 ton of charcoal requires as follows
Brown coal 5 -8 tons 
Production of 1 ton of charcoal requires as follows
high moor peat -10 tons, low moor peat -  7-10 tons 
Water consumption 
10 m3/hour 
Additional fuel consumption 
1 ton/hour
Electric power consumption 
210 kW
Fuel granules 
 
Size 
30-60 mm
Compactness 
Depends on raw material quality, no less then  1,80 gr/cm3
Heat exchange 
At least  5500 kcal 
Transportation 
 
Transportation
11  deliveries 
Transportation of stoves 
four- 20ft containers 
Transportation other machines 
two- 40 ft. containers 
Transportation of shop transport 
one 40ft. container,   one- 20ft. container 
Transportation of conveyors
two- 40ft.container 
Transportation of packing equipment 
one- 20ft. container 
Other conditions
 
Time of equipment mounting 
4-5  weeks including training courses for foreign workers 
Payment conditions 
Advance - 50% аванс, 50% after preparation for shipment and checking completeness, but before crossing the borded of CHina 
Starting-up and adjustment 
15% of the equipment price. Starting-up and adjustment is not included in the price .
Non complete delivery
Some units and/or sections can be supplied separately.
Mounting and adjustment requires 
10 persons
Mounting of the equipment 
1 month
Documents
 
Certificates of units
22 pcs
Drawings of foundations 
10 pcs
Drawings of foundation layings 
8 pcs
Drawing of kilns
5 pcs
Drawing of press
4 pcs
Installation drawings 
1 pc
Electrical prospecting drawings 
1 pc
Drawing of single units 
6 pcs
Languages 
Chinese, English, Hebrew, Russian 
Certificates 
 
The equipment is certified 
PR China, EC, Israel, Ukraine, UAE, Russia, Kazakhstan .
Number of certificates
20 pcs
Custom codes
Equipment custom codes 
Hopper  7309 00 900 0
kiln 8417 80 200 0,
bucket elevator  8428 32 000 0,
belt conveyor  8428 90 910 0,
raw materials feeding device  8428 90 910 0,
press 8474 80 000 0,
material mixer  8474 39 900 9,
crushing machine  8474 20 900 0,
Raw materials measuring device  8423 20 000 0,
raw materials feeding machine  8430 31 000 0
The price includes 
 
-Ex works price in Harbin 
-Cost of delivery to Chinese border 
-EC standard certificates 
-Technical documents in Russian 
The price excludes 
 
-Сustom registration in the country of delivery
-Certificates in the factory's country 
-Transportation from Chinese border to the factory 
-Preparation of premises 
-Mounting and filling of foundations 
-Mounting of ventilation system and fire fighting events 
-Electric supply to machines 

Power

Name 
Number of units 
kW/unit 
kW total 
Conveyors 
20 шт
3
60
Elevator 
1 unit
3
5
Weighing machine
1 unit
1
3
Batching machine 
1 unit
1
2
Sealing machine
1 unit
5
5
Press
1 unit
 
55
Loader 
1 unit
4
4
Mixer
1 unit
 
 
Raw materials crusher
1 unit
 
 
Raw material feeding machine 
1 unit
4
4
Magnetic separator 
1 unit
5
5
Drying machine 
1 unit
8
8
Self-propelled lifting trolleys
2 unit
4
8
Carbonization kiln
4 unit
10
40
Total 
 
 
210

Персонал
 
 

Name 
Workers/shift 
Engineers
Personnel/shift 
Personnel/3 shifts 
1
--Raw materials preparation, crushing and drying shop 
5
1
6
18
 
Drying machine
2
1
 
 
 
Feeding machine 
1
 
 
 
 
Maintenance of other units 
2
 
 
 
2
--Pressin shop 
2
-
2
6
 
Press
2
-
2
6
3
--carbonization shop 
10
1
11
33
 
Carbonisation kilns 
8
1
 
 
 
Self-propelled lifting trolleys 
2
 
 
 
4
--Packing shop 
3
-
3
9
 
Packing active carbon 
3
-
 
 
5
--warehousing shop 
2
 
2
6
 
loader 
1
 
 
 
 
storekeeper 
1
 
 
 
 
Total 
22
3
25
75


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