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ZMS production line


Specification:
1) Variety of products
This equipment affords to produce various-shaped products that can be used as inner packing for various consumables (food, such as eggs, fruits, bottled wine, canned products; for utensils, glass products such as glasses, glass instruments, lamps, photo frames, ceramics, plastics, handicraft etc.
2) The products are environmentally friendly
The production line uses pulp as raw materials, the finished product, i.e. dried paper tray has chemical content similar to this of paper and can be easily recycled. If you burn the products, then environmentally safe remains will do no harm.
3) Safety and usability 
PLC controlled full production cycle, the computers secure high level of automation, safety and reliability. Convenient layout, good design, usability and long lasting time of exploitation are important features of this line .
4) Small investments in capital construction
The line has 4 main sections, including molding section, pulp preparation section, pulp feeding section and drying section.
5) Small operation area ZMS production line – 180m2.
6) Few stuff is required
The production run is very short, that’s why no more than 6 workers are required for one shift

Section N Name Sрecifications Unit. Amount
Main machine section 1 Automatic main machine ZMS Set 1
2 Mold   set 1
3 Vacuum pump ZBK11 set 1
4 Air compressor 3W-2.2/7-C set 1
Pulp supplying Section 5 Pulp making machine 1CBM stand set 1
6 Sieve   set 1
7 Stirrer   set 1
8 Thick pulp plant ZBJ1 set 1
9 Power cabinet   set 1
10 Deep well pump XQ-50 set 2
11 Waste water pump (2.5”) set 1
Drying section 12 Automatic drying tunnel CTM-II set 1
Other 13 Inner connection parts   set 1
14 Pneumatic ball valve Dg 80 set 1
15 Pneumatic ball valve Dg 25 set 1
16 Pneumatic ball valve Dg 32 set 1
17 Cleaner   set 1
                 Main Unit ZMS                      Thermal forging press
 
Specifications for main ZMS sections
Pulp preparation section: Pulper (with motor 7.5 kW), max productivity 80 kg/hour.
Molding section: Main unit, die mold (shown in the table)
 
Model Pulp vessel's 
volume
area 
 
Number of trays made for one run
molding Cycle (sec)
egg tray 320х240 tray 320х480 bottle tray Apple Tray Canned food tray
ZMS 1.48 900x460 3 3 2 3 3 11

ZMS main unit
Basic specifications: High automated line(Full computer control)
Power: 76.5 kW Max molding area : 1200х460mm
Production area: 180 m2
Production cycle: 11-15 sec (adjustable)
Daily productivity: 15000 pcs. (egg trays)
Thermal forging press
Main specifications:
It is used for plastic added paper and pure paper
Size: 400x500mm
Operation method: pneumatics.
Period of cycling - 5 seconds.
Energy consumption: 9 kW
Air compressor: Compression value on ZMS (engine 22 kW) 3 m3/min.
Vacuum pump: 3 Engine - 11 kW,
Max productivity 6.5 m3 /min, final vacuum 9.33*10 4pA.
Drying section Drying stove:drying tonnel
ZMS production line workflow

Layout for ZMS
Raw materials (pulp) –paper laying device – thick pulp vessel– vibroselector- petty pulp vessel – ZMS main unit - drying tunnel– output – press (die mold) – final products 

Productivity pcs/hr (see table)
Model Egg tray
320х320mm
Bottle tray (12 pcs)
320х240mm
Bottle tray (24 pcs)
320х480mm
Apple tray
500х350mm
Canned food tray
400х310mm
Peach tray
500х400mm
ZMS 1000 1000 720 720 1000 720

Hourly indices and resource-consumption of ZMS line
Model Waste paper Water Electricity Steam
ZMS 84 kg 0.8ton 55kW 520kg

The equipment applies waste paper and cardboard as raw materials.It produces various types of packages such as egg packages, bottle packages (beer, juice, drugs), electronics spare parts packages, fruit (apples, oranges) packages.
It is necessary just to replace molds, so the question arises - how many molds can be used?
It depends on your order, our price include one set of molds for egg trays (30 pcs).
If you need to produce egg box, (the same tray with the cover) you need other set of molds and will also need a thermal forming press.

You will also need a boiler, connected to the drying system. The boiler is used for heat supply to rise the temperature of the drying system to provide drying of the products(egg trays).The price of our equipment doesn't include boiler.
We have several types of boilers, including diesel-operated boiler, electric boiler or coal-operated boiler.
Please, let us know what kind of boiler you need and we'll send it to you.
1. Advanced payment 40%, the balance is paid after checking but before shipment.
2. Delivary time : 50 days after receiving advance payment .
3. Installation and training :
The manufacturer provides installation and training at the customer's place. The customer pays air tickets and accommodations for engineers .
4. Warranty - 1 year.
5. Packing -standard export packing.

Configuration of ZMG pulp processing line
ZMG production line consists of 7 large construction systems:
1. Pulping system
2. Forming machine
3. Auxiliary equipment for forming machine
4. Drier (drying chamber)
5. Hot pressing machine
6. Thermal equipment

Pulper


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