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LU-YH-17-6-BD Rubber recycling production line


Brand YH-17-6-BD
Number of units 78
Name 1. Tire bead seat cutter  4 units
2. Wheel-to band cutter 3 units
3. Band –to-workpiece cutter 4 units
4. Hydraulic guillotine shears 1 unit
5. Hydraulic bead seat extruder 1 unit
6. Pneumatic elevators -4 units 
7. Main abrasive machine 6 units
8. Vibration sieve – 6 units
9. Magnetic separator 12 units
10. Air separator 6 units.
11. Conveyors 18 units
12. Shredder -1 unit
13. Electric board 2 units
14. fine clearing screen -6 units
15. Tire bead seat extruder - 1 unit
16. Final fine fraction attritor-6 units
Not included in the set All is included
Rated energy consumption 500 kW.
Actual energy consumption 355 kW
Main engine power 43 kW
Water consumtpion 200 L/day (cooling)
raw materials consumption 25 000 kg/shift
Produces workpieces 25 000 kg (36 delivery tracks. 65 kg/hr)
Crumb, % 55 (0.5 - 1.0 mm)
Powder, % 45 (0 - 0.5 мм)
Textile removes
Metal extracts
recycles pure rubber recycles
Tires recycles
tires and band containing textile and metal recycles
Tires with metal recycles
Tires diameter up to 4 meters doesn't recycle
Productivity/shift 18 tons
- hr 2 tons
Shift (10 hrs) 20 000 kg
Day (22 hrs) 40 000 kg
- year 12 000 tons
Extracts metal (shift) Max-10 000 kg (depends on raw materials)
Extracts textile (shift) Max 400 kg (depends on raw materials)
Consumption of raw materials 15 000 kg/year
Diameter of the tires

12 inches
24 inches

Personnel 20
Engineer (master) 1
Skillfull workers 4
SHiftmen 15
Weigh of the equipment 75 tons
The factory’s specialists for start and adjustment Required
Training of personnel required
For mounting of the foundation for equipment Required
Weight of the equipment 70 tons
Certification Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia
Factory's guarantee 1 year
Process losses, % 0.5
Production area without watrehouses 1200
Compulsory indoor installation Preparation section, attrition section
Outdoor installation SHredder may be installed outdoors
Time of mounting 4 weeks
Foundation
Is required for main attritors - 6 units, 1 shredder  
Factory start and adjustment specialists
Desirably, but not compulsory
Training of the personnel
Desirably but not compulsory
License USA
Transportation
40 ft. containers – 6, 20 ft.container -2
Manufacturing time
60 days
Shipping time
66 days
Manufacturing time
90-120 days depending on destination
Spare parts
Are not included in the set.
Wearing parts
 
---abrasive shafts  8 units
Service time -2 years (made in Japan)
Circular blades-4 pcs Service time - 1 year
Chips crusher Service time - 1 year
---Blades of tire bead seat cutter
Service time -4 months
---Tire bead seat extruder's drums
Service time – 6 months (but it is possible to extend its service time and/or restore it
---Replaceable sieves
Time of service - 1 year
Manufacturing process
1.Removal of a tire bead seat >> 2.Separation of metal and rubber in tire bead seat >>3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm >>4. Cutting off the second tire bead seat >> 5. Thinning of band >> 6. Cutting of workpieces >> 7. Production of powder and crumb >> 8. Separation into fractions >> 9. Removal of textile cord >> 10. Shredding of pure rubber (tread strips) and rubber containing textile cord >> Finished product warehouse
The resultant products (powder and crumbs) are used to produce by further processing as follows
- raw reclaimed rubber
-mats for sport grounds of 500 х 500 mm
-filling seamless coatings
-Foam rubber
-Novotrack
-baseplates for rails and railway furniture
-Soles for slippers
- sanitaryware gaskets
- rugs for entrance doors and bathrooms
additives for asphalt
-Rubber blocks
-EPDM granules
-gasket and sealant for doors and windows
-Tread strips for restoration of tires
-Shock damper


 1.Attritors' zone
 2. Large wheel recycling area
3. Transportation area
4. Small tires recycling area
5. Control board
6 shredder
7. "Turtle"
8. "Spider"
9.Air separator
10. Chips cutter
11. Band cutter
12. Metal extruder
13. Metal-cutting unit
14. Hydraulic shears
15. Hyraulic tire bead seat extruder
 


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