equipment
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LU-YH-15-3.5-3 MAX Rubber recycling production line


Brand
LU-YH-15-3.5-3 MAX
Number of units
64
Name

1.Main attrition unit - 4 units
2.Vibration screen  4 units
3.Magnetic separator 8 units.
4.Supplementary fine polishing screen- 8 units
5.Conveyors 15 units
6.Shredder- 1 unit
7.Electric board  -2 units
8.Tire bead seat extractor -2 units
9.Tire bead seat metal extractor - 1 unit
10. Air separator - 4 units 
11.Band cutter 2units
12.Chip cutter 2 units.
13. Spider - 1 unit 
14. Hydraulic shears - 1 unit
15.Elevating trolleys - 4 units.
16. Final attriors  4 units.
17. Turtle 1unit

Is not included in the set
all is included
Rated energy consumption
412 kW
Actual energy consumption
260  kW
Main engine power
43 kW
Water consumption
250 liters/day (cooling)
Raw materials consumption
12 000 kg/shift
Produces workpieces
12 000  kg/shift ( 10 delivery truck tires, 65 kg .hr)
Crumbs %
55% (0.5 - 1.0 mm)
Powder %
45% (0 - 0.5 mm)
textile
removes
Metal
Extracts
Recycles pure rubber
Recycles
Tires and bands containing textile
Recycles
Tires and bands containing textile and metal
Recycles
Tires containing metal
Recycles
Tires of diameter up to 4 m
Doesn't recycle
Productivity
Depends on rubber contents in raw materials
Productivity/shift
9 tons
- hr
0.9  ton
-shift (10 hrs)
9 000 kg/shift
- daily (22 hrs)
18  000 kg/day
- year (300 days)
5 400 tons
-metal scrap extracted/shift
Max -2 500 kg (depending on specifications of raw materials)
-Textile extracted/shift
Max -500 kg, depends on quality of raw materials
Raw materials consumption
6750 tons/year
Diameter of recycled tires
from 12 inches to 4.0 m
Operation mode
300 days/year, 22 hrs/day
Personnel, one shift
12
Skillful workers
3 persons
Shiftmen
8 persons
Foreman (engineer)
1
The shop is divided into sections. Number of Personnel for each section
2 sections
---Attritors section
5 persons
---Tires (up to 24 inches) preparation section
6 persons
Foreman (engineer) – total process control
1 person
Weight of the equipment
64 tons 
Certification
Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia
Factory warranty
1 year
Technical losses, %
0,001% of the raw materials weight
Production area without warehouses
1000 m2
It must be installed indoors
---Preparation section ---attrition section
Outdoor installation
Shredder can be installed outdoors
mounting
6 weeks
Fractions are controlled by replacement of sieves
8 fractions simultaneously
Foundation
Is required for main attritors - 3 units, 1 shredder  
Factory start and adjustment specialists
Desirably, but not compulsory
Training of the personnel
Desirably but not compulsory
License
USA
Transportation
40 ft. containers – 5, 20 ft.container -1
Manufacturing time
60 days
Shipping time
66 days
Manufacturing time
90-120 days depending on destination
Spare parts
Are not included in the set.
Wearing parts
 
---abrasive shafts  8 units
Service time -2 years (made in Japan)
Circular blades-4 pcs Service time - 1 year
Chips crusher Service time - 1 year
---Blades of tire bead seat cutter
Service time -4 months
---Tire bead seat extruder's drums
Service time – 6 months (but it is possible to extend its service time and/or restore it
---Replaceable sieves
Time of service - 1 year
Manufacturing process
 1.Removal of a tire bead seat >> 2.Separation of metal and rubber in tire bead seat >>3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm >>4. Cutting off the second tire bead seat >> 5. Thinning of band >> 6. Cutting of workpieces >> 7. Production of powder and crumb >> 8. Separation into fractions >> 9. Removal of textile cord >> 10. Shredding of pure rubber (tread strips) and rubber containing textile cord >> Finished product warehouse
The resultant products (powder and crumbs) are used to produce by further processing as follows
- raw reclaimed rubber
-mats for sport grounds of 500 х 500 mm
-filling seamless coatings
-Foam rubber
-Novotrack
-baseplates for rails and railway furniture
-Soles for slippers
- sanitaryware gaskets
- rugs for entrance doors and bathrooms
additives for asphalt
-Rubber blocks
-EPDM granules
-gasket and sealant for doors and windows
-Tread strips for restoration of tires
-Shock damper


Layout




1. Air separator and final attritor
2. Supplementary fine polish screen
3. Cooling water tank
4. Control board
5. Shredder
6. Hydraulic shears
7. Metal extractor
8. Turtle
9.  Hydraulic elevator up to 3 tons
10. Spider
11. Chips cutter
12. Band cutter
13. Cutter
14. Transport operatoin zone
15. Warm warehouse for raw materials
16. Transport operatoin zone
17. Finihed products warehouse

 


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