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Bleached pulp production line. Raw materials agricultural wastes

Thee section consists of four units :

Main production facilities  
1. Raw materials preparation section
2. Processing of plant organics (without wood)
3. Cellulose obtaining section  

Auxiliary sections 
4. Treatment facilities  (by Customer's choice)
1. Raw materials preparation section (cotton, corn stalks, straw, hay, twigs (cross-section up to 5 mm, etc)
KPA-5 IN container type
size 12*2,3*2,4 m.
transporation in operation condition  18*2,3 m
4 auxiliary units
Conveyors 2 units.
Control panel 1 unit.
Screen 1 unit.
Total power 30 kW
productivity 5 tons/shift
personnel -  1 person/shift 
production area  40 m
small-scale mechanization - 1 autoloader or electric loader
outdoor location is possible
Transporation - one 40ft.container

2.Processing of plant organics  
(no wood is used)
Raw material  watering bath prior to feeding to fibrization unit
Materila fiber watering bath prior to feeding together with desinfectant and bleachers
Pumps for agreesive media, 2 units 
HI-1UB-I-3 chemical cleaner , size 1,4*1,5*0,9 m
LU-XR -136 thermal attrition plantsize 1,5*0,9*1,1 m
10 auxiliary units
Conveyors, 6 units . size 3,5*0,5*1,3 m
Tanks 2 units, diameter 2,25*4,3 m
Pump 2 units for aggresive hot media
total power 150 kW
productivity 5 tons/shift 
personnel 4 men/shift
Production area 100 m
small scale mechanization: is not required
can be placed only in heated facilities
Transportation1 -40 ft. container.

3. Cellulose obtaining section
EB-IL-81 refiner single disc
Refiner EB-IL- 60 refiner, double diskLU-EIJ-5\10 fine polishing devices
19 auxiliary units
Organic mixture pumps, 5 units
Reagent hoppers 4 units.
Electronic meter, 1 unit
Conveyors 7 units
packing machine -1 unit
total power 87 kW
productivity 5-10 tons/shift
personnel 4 persons/shift
production area 150 m
water consumption 100 m3/24 hrs
small mechanization - one self propelled trolley with cargo capacity up to 1 ton
to be placed in heated facilities only
Transporation three 40 ft containers 

Auxiliary sections
4.Treatment facilities
YW-10 Machine separating paper from water 
В-250,High productivity aeration machine   175 units. (with pipe line )
Biochemical tourniquets, 225 m3 (including supproting frame
Dispatch device -1 unit
Box valve
pressure filter -  xmj80/870 1 unit.
water suction equipment for  sedimentation basin - 3 units
Contaminamination substances pumpdown unit - 1 unit
Metering machine  1 unit
Transporation: two 40ft. containers

The set doesn't include
It is necessary to build:
Sedimentation basin  – 40m3
Basin with biochemical tourniquette of the first stage – 200m3
Basin with biochemical tourniquette of the second  stage – 150m3
Second sedimentation basin  – 40m3
To be done on the spot
Total energy  30 kW
Weight of whole line  – 15 tons
Number of workers - 5 persons
Production area  600m3
Desing  productivity/shift 150-200m3  of water

Properties of water :
Chemical oxygen demand (COD) (a criterion. a measure of quantity of chemical compound in water)  – 650 ml/l
Sterile solution (SS)  – 2250 milligram/l
PH level – 6-8
Temperature of water  - +10-25о
Raw materials: flocculant (about 100 kg/24 hrs)
Operating parameters: may be placed both outdoors and indoors (in latter case it is necessary to mount a roof )
Intrashop  transport
Two self-propelled trolleys, cagro capacity up to 1 tons
Transporation - one 40 ft container  
Power by auxiliary shops - 39 kW
Total: requried power limit -  296 kW

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