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Active carbon production. Equipment


Name
Specifications
Boiler
1 unit.
Standard steam outflow (kg/hr)
steam 6 tons/hr 
Coal gas consumption
14000 m3 \hour
Smoke-deflecting pressure. PA
2 800
Smoke-deflecting air volume
21 000
Standard amount of power, MwT 
4,2
Operating pressure (MPa)
1.25/0.7
Water supply temperature  (оС)
20
Active area of boiler  (m2)
7.78
Steam temperature (оС)
194
Heat emission (%)
78/79.92
Heating area(m2) Irradiation
17.6
Heating area(m2) Convection
136.5/165.5
Density of carbon black output (mg/Nm3)
<100
Smoke density (Ringelman scale)
<1
Heat exchanger
Corrugated pipe, high  frequency welding
Weight of the main unit (т)
34,8 tons
Size
10*4,7*4,1 m
Production area
50 m2
Air-blower, total pressure, PA
2 036
Air-blower, air volume
9200
Water consumption, hour
8 tons
Boiler energy, total
52 kW
AIr blower
7,5kW
Water  pump
7,5 kW
Smoke suction device
37 kW
Height of vapor lift
160 meters
Personnel
1-2 
Gas holder
1 unit.
Kiln chamber diameter
2000 mm
Kiln chamber area in section
3.14 m2
Fuel
all types of black coal, brown coal, turf
Fuel consumption
600∼1000 kg/hr
Volume of air for gasification
2.2∼2.8 Nm3/kgc
Required amount of vapor
0.3∼0.5 kg produce itself
Volume of gas
2100-2800 Nm3/h
Min heat productivity of gas
5052∼6070 KJ/Nm3
Gas pressure at the outlet
1.5 kPA
Number of rotation of ash bowl
2.23 m/hour
Personnel
3 person/shift
 Gas consumption for boiler
60%
Gas consumption for drying equipment
10%
Gas consumption for carbonization stoves
10%
Gas consumption for activation stoves
20%
Drying equipment
1 unit.
Volume of the shell
16 m3
Speed of the shell
5.8 rpm
Gradient of the shell
3-5%
Total power
7.5 kW.
Weight
10 tons.
Size:
16 m* diameter 1.2 m.
Potantial output
6 tons/hour
Production area
45 m2
Personnel
3 persons
Heat/hr  required
275 kcal/hour
Dry vapor
500 kg/hr
Receives raw materials with moisture contents
40%
Final Moisture contents of the materials
4-5%
Fuel granules production press
1unit.
Fuel granules production machine
Productivity: 30 tons/hour
Pressure
90 tons
Source of force
Hydraulic
Size
2.67 * 2.2 *2 m.
Fuel granules pressing machine
55 kW
Weight
8.7 tons
Personnel
1 persons
Product specifications

Product diameter : 30 mm-60mm
Product density
No less than 1.80 gr/cm3
Production area
20 m2.
Granule press for production of activated carbon
Productivity
6-8 tons/hr
Power
11 kW
Outer size
1500*1500*1800mm
Weight
1200kg
Personnel
1 person
Specifications of products

Diameter of product : 30 mm-60mm
Density of the product
No less than 1.40 gr/cm3
Production area
10 m2.
Pressure
40 tons
Source of force
Permanent mechanical force
Crusher
Productivity
30-35 tons/hour
Size
3200 *1300*1300 mm.
Fraction of the fed raw materials
≤150 mm.
gap between two rollers
5-10 mm
Rotations of stationary rollers
292 rpm
Rotation of adjustable rollers
285 rpm  
Engine power
6-phases 18.5 kW.
Size of rolling drums
Ø720 × 500 mm.
Weight
3500 kg.
Mixer. Two-shaft mixing machine
Productivity
20-25 m3/hour
Size
4500*900*1000 mm
Straight angle of the mixing cutter
200-200
Distance between centers of two shafts
360 mm
Reverse rotation shaft diameter
420 mm
Rotation of shaft
50 rpm
Engine power
4-phase,  30 kW
Reducer
JZQ500-1Z-12.64
Distance between inlet center and outlet center
2000 mm
One step of mixing cutter
332 mm
Weight
3,2 tons
Elevator
Outer, spherical-shaped bearing
UCP311 (2 pcs.) UCK309 (2 pcs.)
Size
10*300*24500
Hopper movement speed
1005mm/sec.
Bucket
49 pcs. (49*500=24500)
Main shaft rotation speed
60*1005/(400*3.14)=48 rpm
Engine
Y132S-4, 5.5 kW, 1440 rpm
Column's gear reducer
ZQ350-20-II
V-belt
B2100
Stoves
 
LU-1000 XS-1 carbonization stove 
Specification of stoves
4 units
Personnel
1
Production volume
2 m3
Material of the body
Alloyed heat-resistant steel
Thickness of   metal of the body
5 mm
Size
2100*3000*2400 mm
Productivity
500 kg cycle stove (2 000 kg/day )
Time of wood carbinization cycle
8 hr
Time of brown coal carbonization cycle
30 min
Time of  turf carbonization cycle
1 hr
Fuel consumption
25 kg/hr
Type of fuel
any
electric energy demand
1,5 kW
Utilization of emitted gases
burnt out in closed circulation system
Degree of carbonization less than  93%
at least 95%
Size  of raw material granules
30-60 mm
Moisture
No more than  5 %
Type of burner
15×104Kcal/h.
Number of burners
4
Max temperature
1 430°
Max temperature deviation inside the stove
-\+ 3%
Temperature mode is adjustable,
3 modes 750, 900 and 1450о С
Operating temperature
500о С
Weight difference of raw materials and finished activated carbon
3 tons of fuel granules afford 1 ton of carbonized coal
Gas consumption during the first hour
100 m3  hour.
Gas consumption at further operation
0 m3 operates due to gases emitted at burning of light raw materials fractions.
Weight
3000 kg

The stove includes : Ventilator
Decompression device
Exhaust gas utilization equipment 
Body
Door

1 unit
1 unit
1 unit
1 unit
1 unit
 LU- 5000 XS-1 activation stove

2 units.
Steam consumption for activation of 1 ton of coal
4 tons
Burner's type
15*104Kcal/h.
Max temperature
1 430о
Max temperature deviation inside the stove
-\+ 3%
Production volume
4 m3
Material of the body
Alloyed heat-resistant steel
Thickness of metal of the body
5 mm
Size
2100*4000*2300 mm
Productivity
500 kg cycle (2 000 kg/day)
Time of activation cycle of wood granules
4 hr
Time of activation of brown coal granules
3 hr 30 min
Time of activation of turf granules
4 hours
Fuel consumption
25 kg/stove
Type of fuel
any
electric energy demand
5 kW
Size of granules
3-6 mm
Moisture
No more than 40 %, with acidic washing
Temperature mode is adjustable
5 modes 450, 750, 900, 1200 and 1450 о С
Operating temperature
900о С
Weight
5000 kg
Number of burners
4
utilization of emitted gases
Burned out in closed circulation system
Gas consumption during the first hour
100 m3 /hr
Gas consumption at further operation
0 m3   operates due to gases emitted at burning of light raw materials fractions.
Weight difference of raw materials and finished activated carbon
2,5 tons of carbonized brown coal yield 1 ton of activated carbon .
Degree of activation of surface
100%
Personnel
1

The stove includes: Ventilator
Decompression device
Exhaust gas utilization equipment 
Body
Door

1 unit.
1 unit.
1 unit.
1 unit.
1unit.
Steam supply system
2 sources
Nitriding bath
Size
diameter 2,2 m х height 1,8 m
Power
1 kW 2 pumps for agressive media  х 0,5 kW =1 kW
Weight
800 kg
Material
Stainlee steel
Wall thickness
2 mm
Conveyor
Belt conveyor for feeding dry materials
5000 mm х 400 mm х 350 mm -5 units.
Dry material belt conveyor for carbonization stoves
8000 mm х 400 mm х 350 mm- 4 units.
Dry material belt conveyor to activation stoves
5000 mm х 400 mm х 350 mm- 4 units
Belt conveyor to convey packed coal for sealing
2500 mm х 400 mm х 350 mm -4 unit.
Belt conveyor to convey activated carbon from stoves to packing
6000 mm х700 mm х 3500 mm- 2 units
Belt conveyor for large materials return
16 000 mm х700 mm х 3500 mm 2 units.
Raw materials feeding belt conveyor
6000 mm х 400 mm х 350 mm-6 units.
Total power consumption
3 kW х 27 = 81kW.
Total Weight
13 5000 kg
Self propelled pnematic lift  LCUD-2000\HD
Max lifting height
2500 mm
Distance from the load center
600 mm
Height of load forks over the earth
100 mm
Length of load forks
950 mm
Width of load forks
850 mm
Min turning radius
1525 mm
 Size of driving wheel
260 mm
 Speed of movement at full load
0-6 km/hour
Lifting speed at full load
> 4.5 m/min
Speed control method
Non-level MOS speed control system
Lifting percentage at full load
5%
Battery
6Q-100AH/24V
Total power
3.4 kW
Power by main unit
 
Drive motor
1.2 kW
Lifting motor
2.2 kW
Weight
820 kg
Height of the frame during retraction
1850 mm
Max height during the operation
3100 mm
 Length of the machine's body
1925mm
 Total width
950mm
Number of workers
1
Max lifting capacity
2000 kg
Recommended time of operation
2-8 hrs
LSUGHJ-P5W Packing section
the section includes
 
Main weighing and packing unit
LSUGHJ-P5W – 1 unit.
Belt conveyor
1 unit.
Raw materials feeding belt conveyor
1 unit.
Air compressor
1 unit
Lift type sealing machine
1 unit
Main unit's features :
 
Accuracy of weighing
±0.2 – 0.4%
Air pressure
≥ 0.36 MPa
Method of weighing
Electronic meter
Frequency/pressure
50 HZ 380 V
Total power
7 kW
Main weighing and packing unit  LSUGHJ-P5W
200 kg
Lift type sealing machine
100 kg
Belt conveyor
100 kg
Raw materials feeding belt conveyor
250 kg
Air compressor
100 kg
Total  weight
750 kg
Manufacturing technology
raw materials transportation-transfer hopper-automatic weighing, automatic filling-transporation-bag sealing
Potantial output
300 packing and sealing operations/hour 
Bunching attachment
1-25 kg
Number of operators
3  persons;  2 for sealing machine,1 for conveyor 
Production area
20 m2
Size:  LSUGHJ-P5W Main weighing and packing machine  
1400 mm х 1300 mm х 3000 mm
Lift type sealing machine
500*500*1500 mm
Air compressor
900 mmх 350 mmх700 mm
Batching device
Productivity
50m3/hr
Max diameter of large fraction
60mm
Error of weighing
≤2%
Hopper's volume
3000 L
Number of hoppers
3 units.
Volume of weighted substance
1200 L
Power of belt conveyor 
3kW*4
Weight of  the unit
4000kg
Outer size
9050*2262*2840
Feeding and clearing of raw materials wheeled or crawled unitsm with electric or diesel motor can be chosen by the customer
Power
Power
Power
Rated speed
Max step
Max uidle speed 
Electric energy consumption
Operating shaft speed
Operating shaft direction
total Power
Hydraulic liquid
Brand
Number of rollers
- Drive roller
- Upper supporting rollers
- Lower sliding rollers
Number of  crawls
Length of crawls :
Pressure in the ground
Weight
Lengthх Height х Width
Distance between the wheel's axis
WIdth of rut :
Clearance :
Radius of actvion from the feeding source
Max speed
Working speed
Productivity
Speed at working state
Speed at non-working state
Speed of conveyor/ traction force  (km/hour)
Reverse movement speed
15 kW
11 kW
5.5 kW
55.16 rpm
1500 Н.m
392 rpm
16-20 kW/hr.
632 rpm
clockwise
31,5 kW
120 kg
48
16 unit including
4 units
4 units
8 units
90 - 110 units
388mm
7.74 m.
40.2 Kpa
7800 kg
7500mm х 3300mm х 2300mm
1622mm
1435mm
260mm
25 meters
10 km/hour
50 m/hour
10 tons\hior
5 km/hour.
10 km/hour.
Н: 10.45/11768
3.07km\hour
Other units
 
Packing of activated carbon
Unified 5-25
Conveyors
Unified 5-100
Hoppers
Unified 5-25
Mixers and attritors
Unified 5-25
Packing of granules
Unified 5-100
Screens
Unified 5-100
Elevators
Unified 5-100
Crushers
Unified 5-100
Movable lifting units
Wheeled or crawled by Customer's choice
Is not in the set
Complete set
To be purchased on the spot
assembling reinforcement, entrance cables, stop valves, ventilation .
Stove for thermal-acidic treatment of activated carbons
Trademark
MEGA POWER
Type
LU-5000 XS-1 Universal stove
Series
НP
Developer
USA and Israel
Year of development
2009
Made in China
at the developers' enterprices
Purpose
Obtaining of activated carbon, obtaining of charcoal, obtaining of  nitric, noble heavy and  rare-earth metals .
Steam consumption of acidic mixture supplied via aeration pipes
1 ton/hour. 4 tons for 4 hours
Max temperature
1 430°С
Max temperature deviation inside the stove
-\+ 3%
Main operating temperature at carbonization 
450 °С
Main  operating temperature  at activation
950 °С
Operating temperature at enrichment of metal salts in nitric acid 
1350°С
Main operating temperature at benefecation of swamp ores, swump-turf ores and other ores in organic medium 
1230°С
Main operating temperature at buring of  fuel gas
1430--270--1430°С
Production volume
at least 12 m3
Material of the outer
Ordinary steel
 Metal thickness of the body
5 mm
Size
Height1 900 mm
Width 2000 mm
Lenght can be ordered, the length of series model is 8000 mm. The lenght more than 11,500 will complicate transportation. Elongation leads to better productivity .
Stove can operate
In full cycle from intiial materials to concentrate
In any of two selected modes separately
Gas burning mode
to be set manually
Productivity  by initial materials
Initial materials 12 tons/day
Productivity by granules 
Granulated materials. 6 tons/day
Time of  full operating cycle: initial materials-granule-ore concentrate or activated carbon
8 hrs from primary materials to concentrate
Time of burning of organics from primary concentrate
3.5 hrs
Time of  thermal reduction of metal in acid solution (processing of granules)
4 hrs
Time regime
Adjustable.
Control step -30 min. Max operation time -12 hrs
Temperature mode is adjustable
5  basic modes  450, 750, 950 , 1200 and 1430°С
Automatic switch
After finishing of the cycle
Operating modes
Three modes withing the cycle
Fuel consumption
100 m of lighting gas or 25 m3 of natural gas for the start 
Type of fuel
Coal gas, obtained from gas holder or natural gas
electric energy demand
5kW.
Automatic start of the stove
0,5kW
Compulsory gas blower
4kW
Sensors and control system
0,5 kW
Size of ore granules
10mm
Moisture of ore granules
No more than 5 %,
Weight
15 tons
utilization of emitted gases
burnt out in closed circulation system
Gas consumption during the first hour
100 m3/hr. Further the stove operates on gases emitted by organics being burnt  at the second stage the temperature rises ot new level and further operates on gases obtained from raw materials . When the temperature drops below the set mode, gas is fed to fire-chamber automatically
Amount of fed materials
3 tons
It should be brought to the operating chamber
two runner pallets with raw  granules
Weight  of the loaded tray -  1 000 kg
Depth of the tray
20 cm
 Number of trays
Three
Cargo capacity of the tray
1 000 kg
Trays in the set
9 units
Personnel
1  person serves 4 stoves
The stove includes
-
Outer body
all-of-a-piece, collected from separate elements, welded joing. Painted twice by hot technology  
Furnace chamber
A component part of the stove
System of feeding of coal gas
at the executor's discretion
Type of burner
at the executor's discretion
Number of burners
At least 4( at the manufacturer's discretion), most probably - 6 
Operating chamber
All-of-a-piece, welded stainless heat-resistant steel with acid-resisting coating . Time of operation - no less than 3 years
Air blower
1 unit.
Ordinary decompression device
For fuel gases
Exhaust gas decompression equipment
Circulation system from operating chamber to furnace chamber
Valve for emergency dumping to decompression device.
It consists of the valve located on the floor of operating chambers, and large diameter pipe. which is connected to decompression chamber via pipe line. The connection is in the from of flanges
Type of valve
It is activated by excess of the pressure by 1.5 atm
Burners
6-8 units, by customer;s order and their type depends on standards allowed in the Buyer's country
Door
Hermetic. All-of-a-piece welded stainless heat resistance steel, metal thickness of outer part - 5 mm, inner thickness of metal is like that of operating chamber
Vaporous aqua-acidic composition feeding system
No less that 4 sources, delivery volume - 4tons/hour. Two levels.
Stainless steel pipe, diameter  150 mm, wall's thickness is no less than 5 mm, aeration holes, diameter 100mm, each 100 mm, 4 rows . Aeration tubes are inserted in fixed into the stove, flange connection from the outside, with stop valve
Control system
No electronics, the system is designed for operation in jungles, forest, away from stable energy sources  
Devices
Temperature in operating chamber
Pressure in operating chamber
Time from the start of operation
Time from the start of a cycle
Signal "The door is air-locked
Change of temperature modes
Manual
Pressure of the supplied vapor - acidic mixture
1.25 atm
Pressure in the working chamber
Atmospheric
Acid composition
non-flammable. Concentration up to  30%
Acid
Nitrogenic
The temperature of delivered steam (acidic mixture)
117,6о С
Walls' composition
4 layers, 200 mm
1st layer, ordinary steel, 5 mm
2nd layer, mineral wool, 20 mm, outer heat insulation .
3  rd layer, refractory material  170 mm
4 th layer, stainless steel,  5 mm
Supplementary equipment, not included in the set, can be supplied by demand
Boiler
Gas holder
Pneumatic 1-ton elevator
Packing and cooling tables, 3 units
Two-roll crusher
It serves to сrush agricultural wastes followed by production of europellets and agricultural pulp 
Specifications 
Model 
Particle size /
mm
Thickness /mm
Productivity 
tons/hour
Power /
kW
Weight/tons
2PGC450X500
≤400
15-125
30-60
11
3.8
2PGC600X750
≤500
15-150
60-100
22
7.2
2PGC600X900
≤500
15-150
80-120
37
7.8
2PGC900X900
≤700
15-150
100-160
45
13.5
2PGC1015X760
≤700
15-150
150-200
90
18.5

 


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