equipment
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LU-YH-9-3-BD Rubber recycling production line


Brand
LU-YH-9-3-BD
Number of units
43
Name
1. Tire bead seat cutter -2 units
2. Tire-to-band cutter- 2units
3. Tire-to-workpieces cutter-3 units
4.Hydraulic guillotine shears
5. Hydraulic extruder of the tire bead seat
6. Tire fragments into workpieces cutting machine
7. Main attriting unit - 3 units
8. Vibration screen - 3 units
9. Magnet separator - 6 units
10. Air separator - 3 units
11. Conveyors - 9 units
12. Electric board- 2 units
13. Supplementary fine vibration sieve -6 units
14. Tire bead seat extractor - 1 unit
Is not included in the set
all is included
Rated energy consumption
396 kW
Actual energy consumption
174 kW
Main engine power
34 kW
Water consumption
150 liters/day (cooling)
Raw materials consumption
8200 kg/shift
Produces workpieces
8200 kg/shift ( 12 delivery truck tires, 65 kg .hr)
Crumbs %
55% (0.5 - 1.0 mm)
Powder %
45% (0 - 0.5 mm)
textile
removes
Metal
Extracts
Recycles pure rubber
Recycles
Tires and bands containing textile
Recycles
Tires and bands containing textile and metal
Recycles
Tires containing metal
Recycles
Tires of diameter up to 2.5 m
Doesn't recycle
Productivity
Depends on rubber contents in raw materials
Productivity/shift
6.3  tons
- hr
0.6  ton
-shift (10 hrs)
6300 kg/shift
- daily (22 hrs)
12 600  kg/day
- year (300 days)
3 700 tons
-metal scrap extracted/shift
Max -1 500 kg (depending on specifications of raw materials)
-Textile extracted/shift
Max -350 kg, depends on quality of raw materials
Raw materials consumption
4 900 tons/year
Diameter of recycled tires
from 12 inches to 2.5 m
Operation mode
300 days/year, 22 hrs/day
Personnel, one shift
12
Skillful workers
2 persons
Shiftmen
8 persons
Foreman (engineer)
1
The shop is divided into sections. Number of Personnel for each section
2 sections
---Attritors section
3 persons
---Tires (up to 24 inches) preparation section
6 persons
Foreman (engineer) – total process control
1 person
Weight of the equipment
45 tons 
Certification
Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia
Factory warranty
1 year
Technical losses, %
0,001% of the raw materials weight
Production area without warehouses
700 m2
It must be installed indoors
---Preparation section ---attrition section
Outdoor installation
Shredder can be installed indoors
mounting
6 weeks
Fractions are controlled by replacement of sieves
6 fractions simultaneously
Foundation
Is required for main attritors - 4  
Factory start and adjustment specialists
Desirably, but not compulsory
Training of the personnel
Desirably but not compulsory
License
USA
Transportation
40 ft. containers – 3. 20 ft containers -2
Manufacturing time
60 days
Shipping time
66 days
Manufacturing time
90-120 days depending on destination
Spare parts
Are not included in the set
Wearing parts
 
---abrasive shafts  6 units
Service time -2 years (made in Japan)
Circular blades-4 pcs Service time - 1 year
Chips crusher Service time - 1 year
---Blades of tire bead seat cutter
Service time -4 months
---Tire bead seat extruder's drums
Service time – 6 months (but it is possible to extend its service time and/or restore it
---Replaceable sieves
Time of service - 1 year
Manufacturing process
 1.Removal of a tire bead seat >> 2.Separation of metal and rubber in tire bead seat >>3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm >>4. Cutting off the second tire bead seat >> 5. Thinning of band >> 6. Cutting of workpieces >> 7. Production of powder and crumb >> 8. Separation into fractions >> 9. Removal of textile cord >> 10. Shredding of pure rubber (tread strips) and rubber containing textile cord >> Finished product warehouse
The resultant products (powder and crumbs) are used to produce by further processing as follows
- raw reclaimed rubber
-mats for sport grounds of 500 х 500 mm
-filling seamless coatings
-Foam rubber
-Novotrack
-baseplates for rails and railway furniture
-Soles for slippers
- sanitaryware gaskets
- rugs for entrance doors and bathrooms
additives for asphalt
-Rubber blocks
-EPDM granules
-gasket and sealant for doors and windows
-Tread strips for restoration of tires
-Shock damper
Увеличьте для просмотра
1. Control board
2. Shredder
3. Turtle
4. Spider
5. Cutter
6. Metal extractor
7. Band cutter
8. Chips cutter
9. Air separator and final attritor
10. Transport operatoin zone
11.  Attritors area
12. Large tire recycling area
13. Small tires operation area
 


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