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Cardboard production line


Includes :
1.LZUSHD-02 Low-consistency pulper (1 unit.).
Productivity 6-8 tons/day, rate volume: 2 m3. Pulp concentration : 3-5%. Rotation: 510 rpm. Triangular band actuator. Weight: 1950 kg. Diameter : 1400 mm, rotor diameter : 680 mm, pulper's neck diameter: 125mm. Tank Q235. Tank walls' thickness - : 6mm. Rotor's material - foundry steel. Mainshaft material: 40Cr. Beating 113528: 2 units., foundry steelWheels: foundry steel. Wearing parts: triangle bands с4000 (5 units.), six months; 3614 bearing(2 units.), 2 years; oil-impregnated gasket 10×10, six months. 

2. LZUCHSG31 twin-screw high-concentrated skimming chamber (1 unit.).
Productivity : 12-20 tons/hr. Loaded pulp concentation is 1-5%. Outlet pulp pressure is 0.05-0.1 mPa. Water pressure is 0.2-0.35 Mpa.Pulp oullet neck diameter-150. Passing ability: 30 m3/hr. Pressure of loaded pulp : 0.2-0.35 mPA. Water consumption : 1.2-3.6 m3/hr.Pulp loading neck diameter- 150. Weight of machine: 700 kg. Machine's body Q235, steel sheets, thickness 8 mm. Pulp loading neck: Q235. Pulp outlet neck : Q235. Uppper and lower cone: ceramics, thickness 12 mm. Sight window:acrylic resin.Settled slag tanK: Q235. Manual slagging. Wearing parts: Cone (upper and lower, 1 detail each) two years 

3. LZUSHK-1.0 vibration screen (1 unit.)
Productivity: 20-40 tons/day.Loaded pulp concentration : 1-1.5%. Fraction : 0.6 mm. Vibration amplitude: 10-12 mm. Drive: Coupling box. Raw materials: waste paper.Sifting area: 1 m2. Outlet pulp concentration: 0.8-1%. Pulp outlet neck size 500×180 mm. Vibration frequency: 710 times/min. Size: 2520*1250*1360 mm. Weight of the machine : 1.5 tons. material of the case: carbon steel. SIeve: Stainless steel, thickness 2 mm. Springback: 65Mn. Main shaft: 40Cr. Vibrator : foundry steel. Wearing parts: bearing 113613 (2 unit.), 2 years; bushing АН3613 (2 units.), 2 years; COupling rubber disk 130 (2 units.), 6 months; spring (4 units.) 2 years. 

4. LZUDHP-13 Twin disk mill (1 unit.)
Productivity: 6-20 tons/day. Loaded pulp concentration : 2-5%.Loaded pulp pipe diameter 65×2.Loaded pulp pressure: 0.15-03 Mpa. Pulp outlet pipe diameter : 80. Weight of the machine -2 tons Body: Foundry steel. Main shaft: 40Cr. Microsection : antifriction alloyd iron. Wearing parts: Bearing 313 (3 units.), left microsection (2 units.), right microsection (2 units.). Diameter 380. 

5. LZUFHJ Pulp pusher (2 units.), diameter 500.
Pulp concentraton: 2-4%. Blade wheel rotation speed: 280 prm. Pulp tank capacity: 30-50 m3. Blade wheel diameter: 500 mm.Machine weight: 800 kg. Machine block: НТ200. Blade wheel: НТ200, number of blades: 3 units. Main shaft: 40Cr. Bearing 3615, 2 units.Big and small wheel: НТ200. Triangle band: В2800, 6 units. Wearing parts: bearing 3615 (2 units.), 2 years; triangle bandВ2240 (6 units.), 6 months; oil-impregnated gasket F10×F10,6 months. 

6. LZULH-5.5 pulp pump (3 units.) 

7. LWUZHB-185 cardboard plant (1 set: 2 main units , 1 drier).

Specifications:
LWUZHB-185 cardboard plant 
The set consists of: 2 main machines, 1 drier  

1. Raw materials:Waste paper. 
Products:Fiber sheets of various thickness. 
Design speed: 60 m/min . 
Cardboard prodution speed: 20-30 m/min 
Net socket diameter: 1250 mm. 
Net socket material: stainless steel. 
Roll diameter: 450 mm. Track: 2400 mm. 
Drive: Coupling box. 
Electromagnetic speed adjustment. 
Vacuum cabinet: High molecular weight PE. 
EXpansion of plaid and adjustment of deviations are to be performed manually.
Productivity: 5-6 tons/day. Width: 1900 mm. 

2.Parts of the cardboard machine: 
2.1.Netted tank (2 units.) consists of netted tank, net socket, and coached plant, water spraying plant, coach support.Netted tank: carbon steel, made ny welding, plate thickness is 8 mm. Net socket size is 1250*2100*2400 mm. 
2.2. Plant with the coach:shaft's body, steel pipe, final axle – steel #45, surface – rubber,diameter – 310 m, surface width– 2100mm bearing box, – cast iron. 
3.water spray plant: welded steel pipe. 
4.Coach support: Welded steel board's.
Machine's bed – 1 unit.Welded sheets, thickness 8 mm, made of carbon steel
Drive – 1 unit.,consisting of pallet, electric engine, coupling box, resistor, bandage.
Electric engine power 18.5 kW. Resistor: LZUQH250-
5.Pallet:welded steel sheets  
6.Bandage: Welded steel sheets.
7.Suction box – 2 units.
8.Deviation adjustment device– 1 unit. 
9.Runner: high quality carbon steel #45,runner diameter – 150 mm, surface width – 1950 mm, rubber surface , rolling bearing (208,209), cast iron bearing box.
10.Water displacement runner – 2 units. Runner's body– carbon steel pipe, shaft tip – steel #45, rubber surface, size 260 (diameter)* 1950 mm.
11.Guide mesh roll – 5 units. diameter – 156 m,surface width is 1950 mm, roller's body – seamless pipe, chrome surface
12.Plaid stretching device– 1 unit stretching roller – carbon steel #45, diameter – 150 mm,surface width is 1950 mm.
13.Stamping device – 1 unit., steel pipe and welding round steel.
14.Reeling machine– 1 unit.,thick wall seamless pipes, high quality carbon steel #45,roller's diameter – 700 mm, chrome surface, surface width is 1950 mm.
15.Guide device – 1 unit., thick wall seamless pipes, high quality carbon steel#45, roller's diameter – 360 mm, chrome surface, surface width - 1950 mm.
16.Main machine bearing plate– 8 units.
17. Foundation bolt – 62 unit. 

Drier

Sheet size: 1400×1600 mm. 
Productivity: 5-8 tons/day. 
1 batch drying time: 10 mins. 
Number of sheets/1 batch : 32 pcs. 
Oil operation pressure: 16 mPa. 
Hydraulic actuator's diameter: 200 mm. 
Drying board – 16 units., a thick steel board with deep hole inside, the steam passing via the hole holds pressure of 0.6 mPA. 
MAchine block – 1 unit., carbon welding steel. 
Hydraulic cylinder – 2 units., diameter – 200 mm, foundry steel. 
Oil feeding system– 1 unit.: high pressure oil pump, low pressure oil pump, oil box, connecting pipe, electric engine, vent, control system 
Hoses for high pressure air– 18pcs.
Net made of stainless steel – 1500*1700 mm, 8 units. 
Aluminum sheets – 1500*1700 mm, 16 units. Plaid – 700 gr/m2 – 1 unit.
Total energy 148,7 kW 
Energy of main machines and devices:
1.LZUSHD-02Low concentration pulper: 30 kW
2. LZUSHK-1.0 vibration screen: 2.2 kW.
3. LZUDHP-13 twin disk mill: 37 kW
4. LZUFHJ Pulp pushed: 7.5 kW
5. LWUZHB-185 cardboard plant: 48 kW (oil pump including: 11 kW)
6. LZULH-5.5 pulp pumps (3 unit.) – 5.5 kW
The set doesn't include as follows; pipes. valves. oil boiler, electric cables
Weight: Main machine – 10 tons, weight of the cardboard plant (2 main machines, 1 drier ) – 35 tons, all the production line – 50 tons.
Main machine size: 3500mm*10000mm*3000mm
Personnel: 4 persons – 1 shift, working day – 22.5 hr
Production area: 1000 m2
Productivity: 5 tons/day
Raw materials: waste paper
Production : fibrous sheets of various thickness
Time : 2 months
Transportation: 2 box cars. 1 railway platrforms

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