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Beet and sugar processing and production line


     
           Double action concentrator                            Complex diffusor
       
       Cutting machine                                    Beet washing device 

Specifications :

Number of main units : 5
1.LCUIHP-1000 beet washing machine
2. 9LFUZHQ-20 beet cutting machine
3. ø Dg40-80 Complex diffusor
4. LSUJHN-2000 Double action concentrator
5. LRUCHW-20 Granulated sugar drying machine
The production line doesn't include:
1.Transformer
2.Steam boiler(3 tons)
Total power 58,90 kW
Time of manufacturing : 2 months
Starting up and adjustment : 2 weeks
Weight:
1.beet washing machine – 680 kg
2.beet cutting machine– 450 kg
3.Complex diffusor – 1 400 kg
4.Double action concentrator – 3 900 kg
5.Granulated sugar drying machine – 380 kg
Total weight of main units : 6 810 kg
Total weight of the whole line: 16 640 kg
SIze:
1.beet washing machine – 0.8 *1,5*1m
2.beet cutting machine– 1.8 *1,5*0,5 m
3.Complex diffusor – 2.8 *3*1,21m
4.Double action concentrator – 6.7 *4,4* 2,3 m
5.Granulated sugar drying machine – 3 * 1,2*1,2 m
Staff: 5-6 person/shift 
Production area: 300 m2
Design productivity/shift  :
Produced sugar : 3-5 tons/day.
Beet processed- 20 tons/day
Raw materials: Beet

Manufacturing process :
The beet is transferred to the shop using  water flow followed by cutting of its leaves and washing.
Then the beet is cut in stripes and sent to diffusor where it passes via counter flow of hot water, then sugar and other soluble solids are extracted from the stripes.
Then beet juice is added by limewater, followed by treatment with carbonic acid and refining of  non-sugar admixtures. In further treatment of juice sulphur dioxide is used for decoloration.
The next stage is evaporation until concentration of  65 BX, followed by crystallization, separation, drying, and packing of finished products.
 

Name Model Amount
(pc.)
Size 1 unit.
(m)
Weight 1 unit.
(kg)
1. Raw materials treatment shop
1 beet washing machine LCUIHP-1000 1 1.5×1×0.8 680
2 Beet cutting machine 9LFUZHQ-20 1 1.5×0.5×1.8 450
3 Cut beet conveyor LBUFHWB-800 1 6×0.8×10.8 800
4 Complex diffusor ø Dg40-80 1 3×1.21×2.8 1100
5 Skimming chamber ø 2000Kg 3 1.5×0.8×2.5 800
2.  Sugar production shop
1 Juice heater ø 2000 Kg 3 1.5×0.8×2.5 800
2 First carbonic heater ø 5000 Kg 1 1.5×0.8×2.5 800
3 Second carbonic heater ø 5000 Kg 1 1.5×0.8×2.5 800
4 Steel-seived filter LFULH ø 800 1 2×1×1.5 280
5 Double action concentrator LSUJHN-2000 1 4.4×2.3×6.7 3900
6 Crystallizer for granulated sugar ø 2000 Kg 3 0.8×0.8×2.5 400
7 Auxiliary crystallizer 6×0.8×1.2 m 3   280
8 Separator LWULHC-800 1 1.2×1.2×2 300
9 Granulated sugar drier LCUDH ø 1.2×6 m 1   460
10 Belt conveyor LDUYHHM 120×50 1   450
11 Granule drier LRUCHW-20 1 1.2×1.2×3 380
12 Evacuator for liquid solution 2 ½ LPUWH 3    
3. Finished products additional treament shop
1 Syrup crystallizer ø 500 Kg 1 1.2×0.6×2 600
2 Second sugar crystallizer ø 500 Kg 1 1.2×0.6×2 600
3 Second crystallizer ø 500 Kg 1 1.2×0.6×2 600
4 Syrup melting ø 1000 Kg 1 1.2×1.2×2.5 700
5 Additional crystallizer 6×0.8×12 1   800
6 Third separator LWULHC-9 1 0.8×0.8×1.5 160
Name Model Amount  (unit.) power of 1 unit  (kW)
1 Beet washing machine LCUIHP-1000 1 7.5
2 Beet cutting machine 9LFUZHQ-20 1 2.2
3 Cut beet conveyor LBUFHWB-800 1 2.2
4 Complex diffusor ø Dg40-80 1 2.2
5 Skimming chamber ø 2000Kg 3 2.8
6 Juice heater ø 2000 Kg 3 1.5
7 First carbonic heater ø 5000 Kg 1 1.5
8 Second carbonic heater ø 5000 Kg 1 1.5
9 Steel-sieved filter LFULH ø 800 1 2.2
10 Double action concentrator LSUJHN-2000 1 13
11 Granulated sugar crystallizer ø 2000 Kg 3 1.5
12 Auxiliary crystallizer 6×0.8×1.2 m 3 1.5
13 Separator LWULHC-800 1 2.2
14 Granulated sugar crystallizer LCUDH ø 1.2×6 m 1 1.5
15 Belt conveyor LDUYHHM 120×50 1 2.2
16 Drier for granules LRUCHW-20 1 2.2
17 Evacuator for liquid solution 2 ½ LPUWH 3 1.5
18 Crystallizor for treacle ø 500 Kg 1 1.5
19 Second crystallizer for sugar ø 500 Kg 1 1.5
20 Second separator ø 500 Kg 1 1.5
21 Syrup melting ø 1000 Kg 1 1.5
22 Additional crystallizer 6×0.8×12 1 1.5
23 Third separator LWULHC-9 1 2.2

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