| Name |
Model |
Quantity |
Machine size (mm) |
Power (kw) |
Weight (kg) |
Notes |
| I. wood chips productiom |
| Wood cutter |
BX213 |
1 |
1750x850x1150 |
32 |
2500 |
Can be replaced by BX119 model |
| Belt conveyor |
BZY1150-20 |
1 |
20000x800x700 |
8 |
2500 |
|
| Wood chips bunker |
BLC11120 |
1 |
35000x3500x 3500 |
|
2500 |
|
| 2. Fiber production |
| Thermal abrasion |
BW127 |
1 |
2500x1000x1200 |
186 |
6000 |
QM6 improved model |
| Preliminary termal treatment |
|
1 |
1200x1200x3500 |
10 |
1500 |
|
| Wood chips receiver |
|
1 |
1200x700x3000 |
30 |
2500 |
|
| Balance for glue |
BS22 |
1 |
1000x800x600 |
2.2 |
300 |
|
| Sprayer with water isolator |
BS22 |
1 |
1000x800x600 |
2.2 |
300 |
|
| Old fiber separation system |
|
1 |
|
|
300 |
|
| 3. Drying |
| Hot air ventilator |
BR150 |
1 |
4000x2500x5000 |
24 |
15000 |
|
| Main ventilation machine with electric devices |
|
1 |
2000x3500x2200 |
110 |
5000 |
|
| Air jet dryer |
|
1 |
750x100000 |
|
5500 |
|
| Air separator |
BFL1230 |
1 |
3000x3000x7000 |
4.5 |
2500 |
|
| Temperature control during drying |
|
1 |
|
|
|
|
| Bunker for fibers |
BLC320 |
1 |
8000x2000x2000 |
11 |
1500 |
|
| 4. Carpet formation |
| Molding machine |
BP2113 |
1 |
2000x1800x3500 |
5.5 |
1500 |
|
| Billet transportation system |
|
1 |
2300x1000x 15000 |
13 |
4000 |
|
| Preforming machine |
BY8313 |
1 |
2500x2500x3000 |
|
3500 |
|
| Surface leveling machine |
|
1 |
300x2000 |
3 |
1000 |
|
| Side wall cutting machine for billets |
|
1 |
3000x500x2000 |
4 |
1000 |
|
| Sidewall leveling machine |
|
1 |
|
2.2 |
|
|
| Return system |
|
1 |
|
15 |
|
|
| 5. Thermal pressing |
| Loader |
BZ114x5 |
1 |
2600x4000x2200 |
8 |
5000 |
|
| Thermal press |
BY144x5 |
1 |
4500x2600x2700 |
90 |
35000 |
|
| Unloader |
BZ114x5 |
1 |
2600x4000x2200 |
8 |
5000 |
|
| Cooling machine |
BB1 |
1 |
2000x700x3000 |
3 |
1000 |
|
| 6. Subsequent operations |
| Transverse sidewall cutter |
BC2114 |
1 |
3000x2000x800 |
9 |
1000 |
|
| Longitudinal side wall cutter |
BC1114 |
1 |
2000x2000x800 |
9 |
800 |
|
| Polishing machine |
BSG2314 |
1 |
2000x2500x2500 |
85 |
4000 |
|
| Dust return system during polishing |
|
1 |
|
|
800 |
1 cycle |
| 7. Electric system of control |
| General electric system of control |
|
1 |
|
|
|
|
| 8. Spare parts and equipment to be purchased by the Customer |
| Boiler |
|
1 |
|
4000 kg/h |
|
|
| Hydraulic oil |
30# |
|
|
|
2000 |
|
| Different sets of electric equipment |
|
1 |
|
500 |
|
|
| Steel basis for mounting and fastening |
|
1 |
|
|
|
|
1.1. Flow chart and layout of production line of 10 000 m3/year
Conventions
| 1. Belt conveyor |
17. Racker |
| 2. Wood cutter |
18 Compacting machine |
| 3. Belt conveyor |
19. Fiber system |
| 4. Raw materials bunker |
20. Saw machine |
| 5. Wood material pusher |
21. Side wall cutter |
| 6. Blancher |
22. Assembling machine |
| 7. Thermal polishing machine |
23. Press |
| 8. Measuring paster. |
24. Unloader |
| 9.Separator |
25. Unloading device |
| 10. Drying measuring system |
26. Cooler |
| 11. Fiber dryer |
27. Polishing system |
| 12 Heat exchanger |
28.Vertical cutter |
| 13. Main air duct and electric machine |
29. Horizontal cutter |
| 14. Fiber separator |
30.Elevator |
| 15. Bunker for raw materials |
31. Polishing device |
| 16. Equalizer |
32. Dumper |
5000 m2 and 10 000 m2 productions lines are assembled by similar type of machines of similar assembly. The machines for 10 000 m2 are of higher productivity Lamination lines are not in the set of MDF production line The assembly of machines is similar to that for the line of 5000 m3 . Energy consumption of the line of capacity of 10 000 m3 is 60% more than that of 5000 m3/year.
1.2. MDF LAMINATION LINE. PRODUCTIVITY – 5 000-10 000 M3 YEAR
Conventions
| 1. BTB4x8 automatic board pusher |
6. BZY4919/5 conveyor |
| 2. BSJ124x8/2 Hydraulic lifter table |
7. BZX124x8/1 board feeding machine |
| 3. BSQ4x8Double side board cleaning machine |
8. BY664x8/9 lamination thermal press |
| 4. BZY3921/4 conveyor |
9. Hydraulic system for thermal press |
| 5. BCZ4x8/2 winder machine for double side lamination |
10. BZY3815/4 conveyor |
