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MDF production line - 10 000 m3/year


Name Model Quantity Machine size (mm) Power (kw) Weight (kg) Notes
I. wood chips productiom
Wood cutter BX213 1 1750x850x1150 32 2500 Can be replaced by BX119 model
Belt conveyor BZY1150-20 1 20000x800x700 8 2500  
Wood chips bunker BLC11120 1 35000x3500x 3500   2500  
2. Fiber production
Thermal abrasion BW127 1 2500x1000x1200 186 6000 QM6 improved model  
Preliminary termal treatment   1 1200x1200x3500 10 1500  
Wood chips receiver   1 1200x700x3000 30 2500  
Balance for glue BS22 1 1000x800x600 2.2 300  
Sprayer with water isolator BS22 1 1000x800x600 2.2 300  
Old fiber separation system   1     300  
3. Drying
 Hot air ventilator BR150 1 4000x2500x5000 24 15000  
Main ventilation machine with electric devices   1 2000x3500x2200 110 5000  
 Air jet dryer   1 750x100000   5500  
Air separator BFL1230 1 3000x3000x7000 4.5 2500  
 Temperature control during drying   1        
 Bunker for fibers BLC320 1 8000x2000x2000 11 1500  
4. Carpet formation
Molding machine BP2113 1 2000x1800x3500 5.5 1500  
Billet transportation system   1 2300x1000x 15000 13 4000  
Preforming machine BY8313 1 2500x2500x3000   3500  
 Surface leveling machine   1 300x2000 3 1000  
Side wall cutting machine for billets   1 3000x500x2000 4 1000  
Sidewall leveling machine   1   2.2    
Return system   1   15    
5. Thermal pressing
Loader BZ114x5 1 2600x4000x2200 8 5000  
Thermal press BY144x5 1 4500x2600x2700 90 35000  
Unloader BZ114x5 1 2600x4000x2200 8 5000  
Cooling machine BB1 1 2000x700x3000 3 1000  
 6. Subsequent operations
Transverse sidewall cutter BC2114 1 3000x2000x800 9 1000  
Longitudinal side wall cutter BC1114 1 2000x2000x800 9 800  
Polishing machine BSG2314 1 2000x2500x2500 85 4000  
Dust return system during polishing   1     800 1 cycle
7. Electric system of control
General electric system of control   1        
8. Spare parts and equipment to be purchased by the Customer
Boiler   1   4000 kg/h    
Hydraulic oil 30#       2000    
Different sets of electric equipment   1   500    
Steel basis for mounting and fastening   1        

1.1. Flow chart and layout of production line of 10 000 m3/year

     Conventions
 

1. Belt conveyor 17. Racker
2. Wood cutter 18 Compacting machine
3. Belt conveyor 19. Fiber system
4. Raw materials bunker 20. Saw machine
5. Wood material pusher 21. Side wall cutter
6. Blancher 22. Assembling machine
7. Thermal polishing machine 23. Press
8. Measuring paster. 24. Unloader
9.Separator 25. Unloading device
10. Drying measuring system 26. Cooler
11. Fiber dryer 27. Polishing system
12 Heat exchanger 28.Vertical cutter
13. Main air duct and electric machine 29. Horizontal cutter
14. Fiber separator 30.Elevator
15. Bunker for raw materials 31. Polishing device
16. Equalizer 32. Dumper


5000 m2 and 10 000 m2 productions lines are assembled by similar type of machines of similar assembly. The machines for 10 000 m2 are of higher productivity Lamination lines are not in the set of MDF production line The assembly of machines is similar to that for the line of 5000 m3 . Energy consumption of the line of capacity of 10 000 m3 is 60% more than that of 5000 m3/year. 
 

1.2. MDF LAMINATION LINE. PRODUCTIVITY – 5 000-10 000 M3 YEAR 
  
     Conventions 

1.  BTB4x8 automatic board pusher 6.  BZY4919/5 conveyor
2. BSJ124x8/2 Hydraulic lifter table 7.  BZX124x8/1 board feeding machine
3. BSQ4x8Double side board cleaning machine 8. BY664x8/9 lamination thermal press
4. BZY3921/4 conveyor 9.  Hydraulic system for thermal press
5. BCZ4x8/2 winder machine for double side lamination 10. BZY3815/4 conveyor

 


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