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LU АS-4-7000 EURO pellets production line. Productivity 7000 tons/year
1. Parts and general information
According to design, it is necessary to have production facilities as follows.
Open ground – raw materials warehouse – 2000 m 2
Raw materials preparation shop – 40m х 10m = 400 m2
Raw materials drying shop -20m х 10m = 200m2
pellet forming, cooling and packing shop 15m х 30m = 450m2.
Warehouse 200 m2
Total: 2000 m2 of open areas
1200 m2 Indoor rooms
Outdoor location (sheltered) of raw materials preparation equipment is possible. In the case of lack of production areas individual layout is possible
The production line includes
1. Feeding (belt) conveyor -1 unit, 3 meters
2. Belt conveyor -1 unit. 5 meters
3. Raw materials shredder - 1unit .
4. Spiral conveyor -1 unit. 5 meters
5. Spiral conveyor-1unit. 15 meters
6. Virbation screen- 1unit.
7. Magnet separator- 1 unit.
8. Spiral conveyor-1unit. 4 meters
9. Spiral conveyor-1unit. 12 meters
10.Drying oven 1 unit.
11.Drying coils 3 units.
12.Air pumps 4 units.
13.Cyclones 3 units.
14.Spiral conveyors-3 units. 10 meters
15.Storage hopper-1 unit
16.Feeding hoses -6 units. 3 meters
17.Euro pellet molding extrusion machine 6 units.
18.Cutting machines 6 units.
19.Heat exchanger 6 units.
20.Packing machines 1 unit.
21.Pneumatic elevating trolley -2units.
22.Electric control board -1 unit.
23.Phytosanitary desinfection - 1 unit.
24.Compacting plant 6 units.
25.Raw materilas bags cutter - 1unit.
-Heating coils-24 units.
-Bolting cloth-12 running meters
Thermal excessive equipment
Fuel, consumption –25 kg/hr. (Sawdust, coal, gas, waste oil)
366kW- installed power
Real consumption - 296 kW
Power consumption by units
1.Raw materials bag cutter-1 unit. х 3 kW= 3kW
2.Belt conveyor -1 unit. х 3 kW= 3 kW
3.Raw materials shredder-1unit х 132 kW=132 kW
4.Vibration screen- 1 unit. х 4 kW. = 4 kW
5.Magnet separator - 1 unit. х 2 kW. = 2 kW.
6.Air pumps 4 units. х 3 kW= 12 kW.
7.Cyclones 3 units. х 4 kW= 12 kW
8.Euro pellets molding extrusion machine 6 units. х 24 kW= 144 kW
9.Cutting machines 6 units. х 3kW=18 kW
10.Packing machine 1 unit. х 1 kW= 1 kW
11.Compacting device6 unit х 1kW= 6 kW
12.Phytosanitary desinfection 1unit х 1kW= 1 kW
13.Return conveyor 1unit х 3kW= 3 kW
14.Storage hopper 1unit х 5 kW=5 kW
15.Spiral conveyor 3 units х3 kW=9 kW
16.Spiral conveyor -1unit х3 kW=3 kW
17.Spiral conveyor 1unit х5 kW=5 kW
18.Spiral conveyor 1unit х2 kW=2 kW
19.Feeding conveyor 1unit х 4kW=4 kW
Raw materials supply- Conveyor - Cutting of bales (e.g. barrels of cereal straws, diameter up to 1500 mm)- conveyor- shredding of raw materials up to 0,4 -0,7 mm,- conveyor- separation into large, off-grade raw materials, to be broken further and grade raw materials - removal of metals - lifting conveyor - feeding to drying units – feeding to oven - drying coiled pipes - cyclone after dropping the moisture in raw materials to - 8%–conveyor - storage tank - feeding hose - mixing heating lignin formation - outer hardening – cutting by standards – cooling- packing .
The final product
Euro pellets (woody briquettes)
Special features and application
High calorie content, low gas emissions, smokeless, dustless/ Euro pellets are high-energy pure fuel.
1. Feeding (belt) conveyor -3 m
2. Raw materials bag cutter - 1 unit
3. Belt conveyor - 1 unit, 5 m
4. Raw materials shredder - 1 unit
5. Spiral conveyor - 1 unit, 5m
6. Spiral conveyor -1 unit, 15 m
7. Vibration screen -1 unit
8. Magnet separator -1 unit
9. Spiral conveyor -1 unit, 4 m
10 Spiral conveyor-1 unit, 12 m
11. Drying stove -1 unit
12. Drying coils, 3 units
13. Air pump, 4 units
14. Cyclone - 3 units
15. Spiral conveyor, 3 units 10 m
16. Storage hopper -1 unit
17. Feeding hose 6 meters, 3 units
18. Europellet molding machine -6 units
19. Cutting machine - 6 units
20. Heat exchanger - 6 units
21. Packing machine -1 unit
22. Electric control board, 1 unit
1. Raw materials, stacks, straw, branches etc
2. Milled materials
3. Dried raw materials
4. Finished products