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Purpose
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Unburnt brick, grade 200
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Trade mark
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Mega Power Hong Kong Group
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Developer
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Spain
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License owner
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PR China government
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Kitting up and process
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A list of units
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1. Inert materials feeding machines -2 units
2. Rolling crusher and separator of stones 2 units.
3. Ventilated hoppers, 3 units.
4. Bucket lifiting conveyors ,3 units.
5. Raw materials electronic doser ,1 unit.
6. Fine-fraction attritor ,3 units.
7. Mixer, 1 unit.
8. Raw materials feeding machine , 1 unit.
9. Double side pressing device 25 000 000 pcs/year
10. Unloader, 1 unit.
11. Drying pressure chamber, 1 unit, 1 C
12. Thermal unit
13. Railway tracks, about 200 m . (exact length can be agreed upon depending on shop plan and engineering factors )
14. Trolley, 24units. (Number of trolleys depends on number of pressure chambers amd length of the railway tracks).
15. Turn rails - 300 m. (exact length can be agreed upon depending on shop plan and engineering factors)
16. Turning carts 16 units. (Number of trolleys depends on number of kilns and length of railway tracks ).
17. Traction mechanisms 3 units.
18. Brick molds 1 units.
19. Conveoyrs 12 units.
20. Primary shredders - 2 units
21.Sieves - 2 units .
22. Reception tank for cementing componets - 1 unit
23. Diesel loader 2 units
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Processing
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Reception and storing of sand and ash in two piles –breaking of large pieces- transportation – –primary crushing- transportation – lifting of sand and ash (separately) to hoppers -reception of lime -feeding of lime into hopper- storage in hoppers -transportation – batching – transportation – crumbling of lime, sand and ash (separately) to 0,5 mm – mixing with water – transporation – slab preparation - transportation– feeding to press- feeding to mold - pressing- transportation– unloading of press – stocking on trolley – transportation to drying using trolleys – drying - transportation– finished product warehous - breaking into wild stone
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General info
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Operation mode
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22 hrs/day, 300 days/year
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Productivity/year
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25 000 000 pcs/year
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Productivity/hr
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No less than 3900/hr
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Personnel
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15 persons
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Total power consumption
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225 kW
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Demand of heat energy
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450 000 kcal/hr
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Completeness of the equipment
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All included
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Warranty
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2 years since leaving the territory of China
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Space
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Manufacturing area
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10 000 m2
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The production line is divided into shops
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--Raw materials preparation shop .
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3000 m2 outdoors
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Function
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Reception and storing of sand and ash in two piles –breaking of large pieces- transportation – –primary crushing- transportation – lifting of sand and ash (separately) to hoppers -reception of lime -feeding of lime into hopper
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Equipment
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Feeding of inert materials (see photo 48)
stone removal (see photo 15)
primary crumbling, lifting to hopper (see photo 25)
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--attrition and mixing shop
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1300 m2 indoors
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Function
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storage in hoppers –transportation– batching – transportation– crumbling of lime, sand and ash (separately) to 0,5 mm – mixing with water – transporation
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Equipment
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Hoppers 2. pcs.(see photo 14)
Electonic batching meter (see photo 22, 23, 24)
Shredder (see photo 19, 20, 21)
Mixer (see photo 28, 29)
Slab preparation (see photo 26, 27)
Conveyors - 4 pcs .(see photo 16, 17, 18)
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--compression shop
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400 m2 indoors
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Function
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Slab preparation- transportation– feeding to press- feeding to molding,-compression- transportation– unloading of press – storing on trolley
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Equipment
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Press (see photos 1, 2, 3, 4, 5, 7, 8)
Discharge table (see photo 6)
Mold, unloader(see photos 9, 10, 11, 12)
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--kiln department
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1300 m2 Separate building
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Function
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transportation to drying on trolleys – drying
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Equipment
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Rail tracks (see photos 33, 37, 40)
Trolley (see.photos 34, 36, 38)
Pressure chamber (see photos 31, 32, 33)
Turn tracks (see photo 38 )
Traction mechanisms,diesel loader (see photos 47, 46)
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--Warehousing
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4 000 m2 Outdoors
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Function
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transportation–finished products warehouse -breaking into "wild stone"
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Equipment
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Rail tracks (see photos 33, 37, 38)
Turn trolleys (see photo 38)
Hydraulic lift or diesel autoloader (сm фото 47, 46)
Breaking bricks into wildstone (additional function) (see photo 30)
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| Photos of equipment |
main machines and units |
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Specifications of raw materials and products
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Inert raw materilas
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Ashes, slag, siftings, sand, loam, clay sand or any other inert materials. They can be mixed in any ratios
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Active raw materials
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Lime, cement
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The fraction used
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No more than 0,5 mm
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Inert materials contents
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90%
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Adhesives' content
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10%
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Water contents
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10%
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Raw materials consumption per 1000 bricks
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1,728 m3
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Raw materials consumption per 2000 bricks
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3,456 m3
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Raw materials consumption per 3000 bricks
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5,184 m3
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Water requirements/year
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Water 3900 m3
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Inert materials requirements
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40 000 m3
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Adhesive requirements
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3 900 tons
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Additives
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Are used as natural pigments and dyes
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Standard brick size
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240 × 115 × 53 mm
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Max brick size
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1200х250х300 mm.
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Breaking into "wild stone"
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Yes (see photo, section Unburnt products)
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Facing bricks
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Yes (see photo, section Unburnt products)
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Wall blocks
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Yes (see photo, section Unburnt products)
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Supporting walls of 25-storied buildings
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Yes (see photo, section Unburnt products)
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LUN-B pressure chambers:
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Quantity
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1 unit
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Drying chamber parameters
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Thermal unit in assembly
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1 unit
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Design pressure:
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1.6MPa
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Operating pressure:
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1.5MPa
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Design temperature :
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230℃
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Operating temperature:
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225℃
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Scope :
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69.5 m 3
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Size
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22.7×2.73×3.32 m
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Diameter
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2 m
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Closure system
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Hydraulics
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Steam requirements
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5 tons /cycle
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Number of trolleys
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3 (8 meters each)
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The body is made of
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Steel 16MnR
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Weight
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37 tons
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Operating environment
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saturated steam
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Productivity/cycle
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27 000 bricks
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Gas consumption
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250 m3/hr or 450 kg of coal
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Productivity of drying cycle :
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8 hrs
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Electric energy consumption
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5 kW
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Presses
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LU-HDP-15-300 press
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1 unit
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Parameters of the press
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Diameter of reinforcement drums
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No less than 300 mm
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Hydraulics
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Made in China
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Oil in the system
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1 000 кg
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Oil changeout
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Once/year
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Single pressing
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10 pcs
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Air venting/min
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3
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Productivity
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Min- 60 pcs/min
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Pressure in the system
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300 кNт
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Pressure on each brick
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Min - 200 кNт
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Pressing cycles/min
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6.5
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Duration of a cycle
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10 seconds
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Power
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62 kW
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Outer size
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3300 × 1500 × 1800 mm
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Weight
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18 tons
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Permissible defects
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1 %
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Is not in the set
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Complete plant
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To be purchased on the spot
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ISO N46 hydraulic oil
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Readjustment of the press for other size
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Readjustable
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Changeability of molds
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Any molds can be prepared by order
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Other units
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Unloader
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Unified, 5-25
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Convweyors
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Unified, 5- 100
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Hoppers
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Unified, 5-25
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Mixers and attritors
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Unified,5-25
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Rails
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Unified, 5-100
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Trolleys
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Unified, 5-100
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Carts
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Unified, 5-100
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Traction devices
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Unified, 5-100
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Sieves
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Unified, 5-25
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Primary attritors
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Unified, 5-100
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Lime receiver
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Unified. 5-100
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Diesel auto loader, 5 tons
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Wheel or crawler loaders , by Customer's choice
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Raw materials feeding machines
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Wheel or crawler loaders , by Customer's choice
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