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LU-YH-RX-3000 Rubber recycling production line EU Standart


Series LU-YH-RX-3000 EURO LU-YH-RX-3000 ORDINARY
Number of units 57 31
Name 1. Hydraulic guillotine shears - 2 units
2. tire bead seat hydraulic extractor- 2 units
3. Pneumatic elevators 3 units
4. Main attriting unit 3 units YH- RX
5. Main vibration sieve 1 unit
6. Fine sieve 1 units
7. Sorting fine sieve- 1 unit
8. Band magnetic separator- 2 units
9. Bandtype magnetic separator- 1 unit
10. Air separator 2 units
11. Spiral conveyors11 units
12. Belt conveyors1 units
13. Air ducts 23 units
14. Raw materials pneumatic pipelines 2 units
15. Shredder- 1 unit
16. Electric board 2units
17.Main final attritor1 unit
1. Hydraulic guillotine shears - 2 units
2. tire bead seat hydraulic extractor- 2 units
3. Pneumatic elevators 2 units
4. Main attriting unit 3 units  YH- RX
5. Main vibration sieve 1 unit
6. Fine sieve 1 unit
7. Sorting fine sieve- 1 unit
8. Band magnetic separator- 2 units
9. Bandtype magnetic separator- 1 unit
10. Air separator 1 unit
11. Spiral conveyors 3 units
12. Belt conveyors5 units
13. Air ducts 5 units
14.Raw materials pneumatic pipelines 2 units
15.Shredder - 1 units
16.Electric board 2units
17.Main final attritir 1unit
Is not included in the set All is included All is included
Rated energy consumption 500 kW 450 kW
Actual energy consumption 450kW 430kW
Main engine power 75 kW х 5 units 75 kW х 5 units
Water consumtion 250 L/day (cooling) 250 L/day (cooling)
Raw materials consumption 4 000 kg/hr 4 000 kg/hr
Produces workpieces 4 000 kg/hr (62 truck tires 65 kg/hr) 4 000 kg/hr (62 truck tires 65 kg/hr )
Crumb, % 25% (0.5 - 1.0 mm) 25% (0.5 - 1.0 mm)
Powder, % 75% (0 - 0.5 mm) 75% (0 - 0.5 mm)
Textile removes removes
Metal extracts extracts
Recycles pure rubber Recycles Recycles
Tyres and bands, containing textile Recycles Recycles
Tires and bands with textile and metal Recycles Recycles
Tires with metal Recycles Recycles
Tires (diameter up to 4 meters) Doesn't Recycle Doesn't recycle
Exact productivity Depends on rubber contents in raw materials Depends on rubber contents in raw materials
Potential productivity/shift 33 tons 33 tons
- hr 3,3 tons 3,3 tons
-shift (11 hrs) 33 000 kg/shift 33 000 kg/shift
- day(22 hrs) 66 000 kg/day 66 000 kg/day
- year 20 000 tons 20 000 tons
-Extracts metal scrap/shift 6 600kg (max). it depends on specifications of raw materials 6 600kg (max). it depends on specifications of raw materials
Extracts textile/shift 1 650kg (max). it depends on specifications of raw materials 1 650kg (max). it depends on specifications of raw materials
Consumption of raw materials 55 000 tons/year 55 000 tons/year
Diameter of the recycled tires 12 inches
24 inches
12 inches
24 inches
Operation mode calculations 300 days/year, 22 hrs/day 300 days/year, 22 hrs/day
Personnel (1 shift) 8-9 12
Skillful workers 2 2
Shiftmen 6 9
Foreman (engineer) 1 1
The production is divided into sections There are following units in each section 2 sections 2 sections
Attritors' sections 7 persons 7 persons
Tires(up to24 inches) preparation section 5 persons 5 persons
Foreman (engineer) total operation control 2 persons 1 pers
Weight of the equipment 75 tons 75 tons
Certification Certified in China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia Certified in China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia
Warranty 1 year 1 year
Technicak losses, % 0,001% of the weight of raw materials 0,001% of the weight of raw materials
Production area (without warehouses) 500 m2
80m 6m х 4,5m
500 m2
80m 6m х 4,5m
Compulsory indoor installation --- Preparation section ---attrition section --- Preparation section ---attrition section
Outdoor installation Impossible Impossible
Time of mounting 4 weeks 4 weeks
Fractions are controlled by replacement of sieves 4 fractions simultaneously 4 fractions simultaneously
Foundation for equipment Is requried for main attritors (4 units) Is requried for main attritors (4 units)
Start-up and adjustment specialists Are required Are required
Traing of the personnel Is required Is required
The equipment is made by license USA and Israel USA and Israel
Transportation Six 40ft. containers Six 40 ft. containers
Manufacturing time 60 days 60 days
Shipment time 66 days 66 days
Time of delivery 90-120 days, depending on place of destination 90-120 days, depending on place of destination
Spare parts Are not included in the set. Are not included in the set
Wearing parts    
---attriting shafts, 8 units Time of service 3 years (made in Japan) Time of service - 3 years (made in Japan )
---Chips crusher Operation time 1 year Operation time 1 year
--- shredder's blades of tire bead seat cutter Operation time - 4 months Operation time - 4 months
---tire bead seat extractor's drums Service time - 6 months (but it is possible to extend its service time and/or restore it Service time - 6 months (but it is possible to extend its service time and/or restore it
---Replaceable sieves Operation time 1 year Operation time 1 year
Technology
1.Removal of a tire bead seat ------ 2.Separation of metal and rubber in tire bead seat ------------- 3. Cutting of workpieces ---------- 4. Production of powder and crumb 5. --------Separation into fractions ---------------- 6. Removal of textile cord---------- 7.Grinding ofpure rubber (tire treads) and rubber containing textile cord--------- 8. Finished product warehouse
The products obtained (crumbs and powder) are used to produce
Reclaimed raw rubber Reclaimed raw rubber
Mats for sport-grounds 500 х 500 mm Mats for sport-grounds 500 х 500 mm
-filling seamless coatings - filling seamless coatings
-foam rubber -Foam rubber
Novotrack Novotrack
- baseplates for rails and railway hardware - baseplates for rails and railway hardware
-soles for slippers -soles for slippers
- sanitaryware gaskets - sanitaryware gaskets
- rugs for entrance doors and bathrooms -rugs for entrance doors and bathrooms
- additive to asphalt -additive to asphalt
- rubber roofing - rubber roofing
-Rubber paving blocks -Rubber paving blocks
- EPDM granules - EPDM granules
- Sealant and gaskets fordoors and windows - Sealant and gaskets fordoors and windows
- Tire treads for restoration of tires - Tire treads for restoration of tires
- Mooring bumpers - Mooring bumpers
- Hydraulic isolation of roofs - Hydraulic isolation of roofs

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