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LU-YH-RX-1000 EURO production line


Brand This set meets all the requirements of EU
Number of units 55
Name 1.Hydraulic guilottine shears–2 units
2.Tire bead seat hydraulic extruder-2 units
3.Pneumatic lifters3 units
4.main attriting unit -3 units YH-RX-2
5.Chaffer -1 unit 6.Fine vibration sieve -1 unit
7.Sorting fine vibration sieve -1 unit
8.Belt magnetic separator -2 units
9. Boxlike magnetic separator –1 unit
10. Air separator - 2 units
11. spiral conveyors -11 units
12.Belt conveyor -1 unit
13. Airducts -23 units
14. raw materials air tubes -2 units
15. Shredder-1 unit
16. Electric board -2 units
17. Main final attritor, 1 unit YH-RX-0.5
Is not included in the set all is included
Rated energy consumption 280kW
Actual energy consumption 225kW
Main engine power
Power by main units
Power by auxiliary units
Actual power consumption per 1 ton
37kW x 5 units
185kw
95 kw
95 kw
Water consumption 250liters/day (cooling)
Raw materials consumption 1250kg/shift
Produces workpieces 1250kg/shift (19 delivery truck tires, 65 kg .hr)
Crumbs % 25% (0.5 - 1.0 mm)
Powder % 75% (0 - 0.5 mm)
textile removes
Metal Extracts
Recycles pure rubber Recycles
Tires and bands containing textile Recycles
Tires and bands containing textile and metal Recycles
Tires containing metal Recycles
Tires of diameter up to 2.5 m Doesn't recycle
Productivity Depends on rubber contents in raw materials
Productivity/shift 6.3 tons
- hr 1ton
-shift (10 hrs) 6 000 kg/shift
- daily (22 hrs) 22 000 kg/day
- year (300 days) 6000 tons
-metal scrap extracted/shift Max -4 000 kg (depending on specifications of raw materials)
-Textile extracted/shift Max -500 kg (depends on quality of raw materials)
Raw materials consumption 8 500 tons/year
Diameter of recycled tires from 12 inches to 2.5 m
Operation mode 300 days/year, 22 hrs/day
Personnel, one shift 7
Skillful workers 2 persons
Shiftmen 4persons
Foreman (engineer) 1
The shop is divided into sections. Number of Personnel for each section 2 sections
---Attritors section 2persons
---Tires (up to 24 inches) preparation section 4 persons
Foreman (engineer) – total process control 1 person
Weight of the equipment 45 tons
Certification Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia
Factory warranty 2 years
Technical losses, % 0,001% of the raw materials weight
Production area without warehouses 500 m2 = 80 m x 6 m x 4 m
It must be installed indoors ---Preparation section ---attrition section
Outdoor installation No
mounting 6 weeks
Fractions are controlled by replacement of sieves 4 fractions simultaneously
Foundation Is required for main attritors - 4, for shredder -1
Factory start and adjustment specialists compulsory
Training of the personnel compulsory
License USA and Israel
Transportation 6-40 ft. containers
Manufacturing time 60 days
Shipping time 66 days
Manufacturing time 90-120 days depending on destination
Spare parts Are not included in the set
Wearing parts  
---abrasive shafts 8 units Service time -2 years (made in Japan)
Hoses of hydraulic units -4 pcs Service time - 1 year
---Shredder's cutters- 24 units Service time -4 months
---Tire bead seat extruder's drums Service time – 6 months (but it is possible to extend its service time and/or restore it )
---Replaceable sieves Time of service - 1 year
Manufacturing process 1.Removal of a tire bead seat
2.Separation of metal and rubber in tire bead seat
3. Cutting of tire (without tire bead seat) intofour parts
4. Cutting of workpieces
5. Production of powder and crumb
6. Separation into fractions
7. Removal of textile cord
8.Grinding ofpure rubber (tire treads) and rubber containing textile cord
9 Finished product warehouse
The resultant products (powder and crumbs) are used to produce by further processing as follows - raw reclaimed rubber
-mats for sport grounds of 500 х 500 mm
-filling seamless coatings
-Foam rubber
-Novotrack
-baseplates for rails and railway furniture
-Soles for slippers
- sanitaryware gaskets
- rugs for entrance doors and bathrooms
-additives for asphalt
-Rubber blocks
-EPDM granules
-gasket and sealant for doors and windows
-Tread strips for restoration of tires
-Shock damper, hydroisolation for roofs

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