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LU-YH-3-FE-BEJ Rubber recycling production line


Brand YH-3-FE-BEJ
Number of units 7
name 1.Tire bead seat cutter
2.Tire-to-band cutter
3.Band-to-workpiece cutter -2 pcs
4.Tire bead seat metal extruder
4.Electric board
5.Conveyor
6.Pneumatic lift
7.Splitter
Is not included in the set Included
Rated power consumption 50 kW
Actual power consumption 30 kW
Main engine power 15 kW
Water consumption No
Raw materials consumption 10000 kg/shift
Produces work pieces 10000 kg/shift (12 truck tires, 65 kg/hr)
Crumb % No
Powder% No
Textile % N0
Metal % No
Recycles pure rubber Recycles
Tires and bands containing textile Recycles
Tires and bands with textile and metal Recycles
Tires with metal Recycles
Tires of diameter up to 2.5 meters Doesn't recycle
Productivity Doesn't depend on rubber contents in raw materials
Productivity/shift 10 tons
-day 22000 kg
-year 6600 tons
Extract metal scrap/shift 750 kg
Extracts textile/shift No
Raw materials consumption 6600 tons/year
Diameter of the recycled tires 12-30 inches
Operation mode 300 days/year, 22 hrs/day
Personnel (one shift) 4
Skillful workers 1
Shiftmen 3
Foreman/engineer No
divided into sections, each section is served by 1 section
--Attritors section No
--tire (up to 2.5 meters) prepation section 4 persons
Foreman/engineer total process control No
Weight of the equipment 1.5 tons
Certification Certified in Pr China, Vietnam, Mongolia, Ukraine, Kazakhstan, Egypt, Turkey, Czech Republic, Israel, Russia
Factory warranty 1 year
Technical losses, % 0.001% of weight of raw materials
Production area (without warehouses) 200 m2
It must be installed indoors ---Preparation section
Outdoor installation ---No
Time of installation 3 days
Fractions are controlled by replacement of sieves 1 type of workpieces
Foundation One (for the shredder)
Factory start and adjustment specialists No
Training of the personnel No
License PR China
Transportation 1-20ft. container
Manufacturing time 60 days
Shipping time 66 days
Manufacturing time 90-120 days depending on destination
Spare parts Are not included in the set.
Wearing parts  
---abrasive shafts 6units No
---circular cutter - 4 units No
---chips crusher No
---Tire bead sear cutter's blades Service time -4 months
---Tire bead seat extruder's drums Service time 6 months (but it is possible to extend its service time and/or restore it)
---Replaceable sieves No
Manufacturing process 1.Removal of a tire bead seat
2.Separation of metal and rubber in tire bead seat
3.Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm.
4.Cutting off the second tire bead seat
5.Thinning of band.
6.Cutting of workpieces
7.Warehiouse
The products obtained (crumbs and powder) are used to produce Workpiece 30x30x30 mm for further recycling into crumbs or pyrolysis and recycling into fuel


 

1)Worm gear drive of fine polishing sieve
2)Worm gear drive of coarse polishing drive
3)Auxiliary engine
4)Magnetic separator
5)Main engine of attrition machine
6)Magnetic separator
7)Emergency stop button of the main attrition unit
8)Chips cutter
9)Machine cutting into bands
10)Conveyor
11)Emergency stop button
12)Tire bead seat cutter
13)Electric panel

  
1. Wheels up to 140 cm
2. Tire Cutting machine
3. Tire bead seat
4. Wheel without tire bead seat
5. Band cutter
6. Chips cutter
7.Semi-finished products for further attrition
 


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