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LU-YH-18 Universal

LU-YH-18 Universal
Name of machines
1. Tire bead seat cutter 1 unit.
2.Tire-to-band cutter 1 unit.
3. Band to workpiece cutter 1 unit.
4. Tire bead seat extruder 1 unit.
5.Main attritor 1 unit.
6. Primary purification sieve 1 unit.
7.Fine purification sieve - 1 unit.
6. Magnetic separator 2 units.
7. Air separator 1 unit.
8. conveyors 3 units.
9. Electric board .
10. Final attritor of fine fraction 1 unit.
11. Portable mixer 1 unit.
12. Coating spreader 1 unit.
13. Sprayer 1 unit.
14. УН-СН-2 press - 1 unit.
15. Hydraulic station 1 unit.
16. Pneumatic lifter up to 300 kg .
17. Hand truck, cargo capacity up to 1000kg - 1 unit.
18. Scales, up to 10kg . 1 unit.
19. Stationary mixer,1 unit.
20. Molds 4 units.
Not included in the set Bathes for mixing and storing raw materials at pressing and filling 4 units.
Rated power consumption 195 .
Actual power consumption 100 kW.
Main engine power 43 kW
Press heater power 20kW
Water consumption 50l/day (cooling)
Raw materials consumption 3600 kg/shift
Produces workpieces 3600 kg.shift (six tyres of delivery truck, 65 kg/hr )
Crumb, % 55% (0.5 - 1.0 mm)
Powder, % 45% (0 - 0.5 mm)
Textile removes
Metal extracts
recycles pure rubber recycles
Tires and bands containing textile recycles
Tire and bands containing textile and metal recycles
Tires containing metal recycles
Tires, diameter up to 4 meters Doesn't recycle
Crumb, productivity Depends on rubber contents in raw materials
- hour 200 – 250 kg hr
-Shift (10 hrs) 2000-2500 kg/shift
- day (22 hrs) 4000-5000 kg/day
- year 1200 -1500 tons
-extracts metal scrap/shift 1000 kg max, it depends on specifications of the raw materials
-extracts textile/shift 200 kg max qaulity, depending on specifications of raw materials
Productivity (floor coverings, thickness 16 mm) 85 000 m2
Raw materials consumption (waste tires ) 3000 tons/year
Glue consumption 180-190 tons/year
Dyes consumption 65-66 tons/year
Diameter of recycled tires 12 inches - 24 inches
calculation of operation mode 300 days/year, 22 hrs/day
Personnel , shift 12 persons.
Foreman (engineer) 1 person.
Skillful workers 4 persons.
Shiftmen 7 persons.
The factory is divided into sections, each section is served by: 4 sections
--Attritors section 3 persons.
--tire (up to 24 inches) prepation section 3 persons.
--Continous filling section 3 persons.
--Compression section 3 persons.
Weigth of the equipment 10250 kg
Certification Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech Republic, Israel, Russia
Factory warranty 1 year
Technical losses, % 0,5% of weight of raw materials
Production area (without warehouses) 300 m2
It must be installed indoors ---Preparation section ---attrition section ---compression section
Outdoor installation ---jointless filling section, operation temperature should drop below + 10C.
Time of installation 2 weeks
Fractions are controlled by replacement of sieves 2 fractions simultaneously
FOundation Is required for the main attritor
Factory start and adjustment specialists Desirably, but not comppulsory
Training of the personnel Desirably but not compulsory
License USA
Transportation One 40ft. container and one 20ft. container
Manufacturing time 60 days
Shipping time 66 days
Manufacturing time 90-120 days depending on destination
Spare parts Are not included in the set.
WEaring parts :  
---abrasive shafts 2units Service time -2 years (made in Japan)
---circular cutter - 2 units Service time -1 year
---chips crusher Service time -1 year
---Tire bead sear cutter's blades Service time -4 months
---Tire bead seat extruder's drums Service time – 6 months (but it is possible to extend its service time and/or restore it
---Replaceable sieves Time of service - 1 year
Manufacturing process ----------1.Removal of a tire bead seat ------ 2.Separation of metal and rubber in tire bead seat -------------3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm..------------------4. Cutting off the second tire bead seat -----------5. Thinning of band.------------6. Cutting of workpieces -----------------7. Production of powder and crumb.---------------------- 8. Separation into fractions -------------- Removal of textile cord -------------- 10. Shredding of pure rubber (tread strips) and rubber containing textile cord.Finished product warehouse----------11.Mixing of rubber for tilings----------------Storage of two finished mixture for two days in two vessels-----------------12. Manufacturing of tilings 500 mm х 500 mm х 16 mm---------------Maturing of the finished tiles during 24 hrs after compression ----------------------Finished products warehouse ------------shop

If carpeting is required :
Transportation of the equipment to the carpet placing spot -------------------13. Manufacturing of mixtures for carpeting -------------14.Laying of rubber carpet, thickness - 16 mm -----------------15. Compression, compacting and drying of the carpet -------------Maturing during 24 hrs -----------------Handing over to the Customer
The products obtained (crumbs and powder) are used to produce 
  -Mats for sport-grounds and garden-houses 500 х 500 mm
  -filling seamless coatings
  -baseplates for rails and railway hardware
  -soles for slippers
  -sanitaryware gaskets
  -rugs for entrance doors and bathrooms
  -additive to asphalt


YH-18 layout in a hangar of   12 х 25 м

1- Sprayer and stacker storage area
2 - Mixer
3 - Flooring press                  
4 - Main attritor
5 - Control board
6 - Air separator and final attritor
7 - Metal extruder
8 - Chips cutter
9 - Band cutter
10 - Cutting machine 

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