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LU-YH-5-1-BEJ Rubber recycling production line


Brand LU-YH-5-1-BEJ
Number of units 11
Name 1.Vertical tire bead seat cutter
2.Machine for cutting tire layers into thinner layers (is used for wheels without metal cords)
3.Splintering machine (billets of 10*10cm are splintered into crumbs 1.5*1.5cm)
4.Tyre fragments to workpiece cutter(10*10 cm cutter)
5.Main abrasive machine
6.Vibration sieve
7.Air separator
8.Tire bead seat extractor
9.Conveyors - 2 units
10.Electric board
Is not included in the set all is included
Rated energy consumption 35 kW
Actual energy consumption 30 kW
Main engine power 20 kW
Water consumption No
Raw materials consumption 2000kg/shift
Produces workpieces 2000kg/shift (12 delivery truck tires, 65 kg/hr)
Crumbs % No
Powder % No
textile No
Metal No
Recycles pure rubber Recycles
Tires and bands containing textile Recycles
Tires and bands containing textile and metal Doesn't recycle
Tires containing metal Doesn't recycle
Tires of diameter up to2.5 m Doesn't recycle
Productivity Depends on rubber contents in raw materials
Productivity/shift 2 tons
- hr 0.2ton
-shift (10 hrs) 2000 kg/shift
- daily (22 hrs) 4000 kg/day
- year (300 days) 1200 tons
-metal scrap extracted/shift 100 kg
-Textile extracted/shift 100 kg
Raw materials consumption 1350tons/year
Diameter of recycled tires from 12 inches to 30 inches
Operation mode 300 days/year, 22 hrs/day
Personnel, one shift 5
Skillful workers 1person
Shiftmen 4persons
Foreman (engineer) No
The shop is divided into sections. Number of Personnel for each section 1 section
---Attritors section No
---Tires (up to 2.5 meters) preparation section 5 persons
Foreman (engineer) – total process control No
Weight of the equipment 45 tons
Certification Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia
Factory warranty 1 year
Technical losses, % 0,001% of the raw materials weight
Production area without warehouses 150 m2
It must be installed indoors ---Preparation section
Outdoor installation No
mounting 3 days
Fractions are controlled by replacement of sieves 2 fractions
Foundation No
Factory start and adjustment specialists No
Training of the personnel No
License PR China
Transportation 1- 20 ft container
Manufacturing time 60 days
Shipping time 66 days
Manufacturing time 90-120 days depending on destination
Spare parts Are not included in the set
Wearing parts P
---abrasivecast iron heas2 pcs Service time -1 years

Circular blades
Сhips crusher

Service time - 1 year

Tire bead seat cutter's blades Service time -4 months
---Tire bead seat extruder's drums Service time – 6 months (but it is possible to extend its service time and/or restore it)
---Replaceable sieves No
Manufacturing process 1.Removal of a tire bead seat
2.Separation of metal and rubber in tire bead seat
3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm
4. Cutting off the second tire bead seat
5. Thinning of band
6. Cutting of workpieces
7. Production of powder and crumb
8. Separation into fractions
9. Removal of textile cord
10.Grinding ofpure rubber (tire treads) and rubber containing textile cord
Finished product warehouse
The resultant products (powder and crumbs) are used to produce by further processing as follows - raw reclaimed rubber
-mats for sport grounds of 500 х 500 mm
-filling seamless coatings
-Foam rubber
-Novotrack
-baseplates for rails and railway furniture
-Soles for slippers
- sanitaryware gaskets
- rugs for entrance doors and bathrooms
additives for asphalt
-Rubber blocks
-EPDM granules
-gasket and sealant for doors and windows
-Tread strips for restoration of tires
-Shock damper



1. Tire bead seat cutting machine
2. Tire beat seat with rubber
3. The whell without tire beat seat
4. Set variant: machine for cutting tires into thinner layers is used for recycling of aircraft rubber, submarine rubber, whell without metal cord
5. Tire fragments homogenous layers layering maching
6. Homogenous tire fragments
7.Maching for cutting tire fragments into semi fisined products 10*10 cm
8. Semi fisined products 10*10 cm for crushing
9. Maching for crushing semi fisined products 10*10 cm into crumbs 1.5*1.5 cm
10. Main abrasion mashine combinet with vibration sieve and layer seperator for gorremoval of textile (raw materials and crumb for recycling is performed manually  )
11. Air separator. Textile cord
12. Large fraction
13. Small fraction
14. Finished products
 


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