equipment
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Brick production by Vibrocompression


 

1. LU-QTJ 8–AS15 production line, 24 000 000/year
2. LU-QTJ 8 –AS15 production line, 10 000 000/year
3. LU-QTJ 4 –30А production line 5 000 000/year

1.1. LU-QTJ 8 – AS 15 production line. 24 000 000 chemically bonded bricks/year. Vibrocompression method 

1.1.1. Description 

This production line is adjusted to operation at a temperature range from -20 to +350C.
Productivity-24,000,000 pcs.year .
The production line is divided into 3 sections, namely, raw materials preparation, brick moulding, drying.
All calculations are made proceeding from 2 shifts 8 hours each

Raw materials for chemically bonded bricks is - sand, ash, stone, slag, stoned coal, claydite, etc (old reinforced concrete pieces can also be used).
The production methods of chemically bonded bricks allow not to use a pressure chamber. After sheltered drying during 10-14 days the chemically bonded brick is ready for use
  • Design content of inert materials is 65-70%. The cement can be replaced by lime. In case of cement steam treatment is not compulsory
  • Design pressure held by a brick 76 – 150 tons
  • Press tonnage during brick production is – 150 tons.
  • Total energy– 150 -160 kW (basic design).
  • Production area of the factory is – 10000 m2

Fully automated production line. There’s mixture preparing automation, automated batching of water, pigments, cement inert materials, clay.
The cargo is moved by conveyors and forklift trucks, inside the factory the cargo is moved by intrashop rails. There are 2 control systems in sections 1 and 2. There’s automatic control system of safety for vessels under pressure in section 3. There’s an automatic transfer of brick from production line to drying section. Degree of production line automation affords to use 30% of women in the production process

The quality of the brick is similar to Russian 200 grade brick, it is capable to fill the apertures in solid construction and in brick houses of 5-6 floors or lower .

Max size of the brick is– 1200х250х300 mm.
Standard size – 240х115х53 mm.
It is possible to readjust the equipment to any intermediate sizes.

8hours operation shift requires 12 workers.
There are 3 drying steam chambers.
The finished product can not be used for splitting into “wild stone”.
Transportation of pressure chambers requires 11 - 40ft. containers.
Transportation of main units requires four 40ft. Containers.
Transportation of internal transport rail requires one 40 ft container

No more than 1% of waste products can be produced.
Payment terms: Advanced payment – 50%.
The Balance – when the production line is ready for shipment and the whole assembly has been checked up but before crossing the border of PR China. 

Starting up and adjustment is 15% of the equipment’s price.
Starting up and adjustment is not included in the production line price.
Mounting takes 9-10 weeks.
Training of Russian specialists can be performed by supplementary agreement
Вspecialists can be performed by supplementary agreement. 
Warranty – 1 year since crossing the border. It is possible to supply separate units and separate sections.

1.1.2. Raw materials preparations area

Assembly- 4 conveyors for feeding cement and inert materials (sand, solid inert materials, clay) 2 raw material batching mechanism, automatic process control system, 4 spiral conveyors for feeding raw materials to mixer, cement storage unit (2 bunkers, including one triple section bunker with batching device and one single section bunker with batching device), electric control board. The bunkers are equipped with stream supply system, that prevents congelation of the material in winter. 

LU - JS500 cement bunker
weight 2,6 t
Size 14м х 2,2м
Volume 30 t


1.1.3 Brick formation system

Brick formation. Main unit, conveyors, electic control board. Hydraulic station, production process control system, brick output system, forklift, plate lifting machine, forklift, mixer, molds, instruments. Customer can order molds for production of non standard products (up to1200х350х210 mm).


Kneading machine
Technical specifications of kneading machine:
Capacity - 400L
Load - 400kg
Tank size – 1850 х 350
Rollers' size – 760 х 230
Roller weigth – 400 х 2
Mixing scoops - 2 pcs
Mixing time – 3-5 min / time
Productivity - 5-8 tons / hr
Main shaft rotations- 25 rpm
Engine power - Y160M-4 11 KW
Weight - 3898kg


Hydraulic unit for carrying semi-finished brick
It forms, moves and feed semi-finished bricks
Electric control of the brick height
Replaceable shovels help to produce hollow brick and stone blocks


Hydraulic press
LU-QTJ 8 – AS 15
SIze LxWxH: 9m x 2.3m x 2.6m,
Productivity (8 hours) Block with internal cavities – 20 000, standard block 8000.
The production line includes main unit.
Conveyors, electric control boards, hydraulic station, linked structure, brick output unit, forklift, plate lifting machine, mixer, molds, tools


1.1.4. Drying

Product finishing section . 3 Pressure chambers, 1 compressor, 1 thermal unit, 1 internal transportation system rails,. Drying cycle is 8 hours Pressure – 1.6 mPa

Block feeding trolley
Size: 4 х 1,4 х 0,215m
Trolley’s pedestal
Size: 3,9 х 0,66 х 0,16 m
LU-JSD165 drying chamber
Weight 18 tons,
Size 25m х 1,8m х 2m,
Productivity /8h appr. 30000 pcs
The production line includes :
includes 3 pressure chambers, safety valve, hydraulic valve, control system, rails

Productivity of the section – 90000 pcs

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1.2. LU-QTJ 4 – AS 15 production line. 10 000 000 chemically bonded bricks/year. Vibrocompression method

1.2.1.Description

This production line is adjusted to operation at a temperature range from -20 to +350C
Productivity-10000000pcs.year .
The production line is divided into 3 sections, namely, raw materials preparation, brick moulding, drying.
All calculations are made proceeding from 2 shifts 8 hours each

Raw materials for chemically bonded bricks is sand, ash, stone, slag, stoned coal, claydite, etc (old reinforced concrete pieces can also be used).
The production methods of chemically bonded bricks allow not to use a pressure chamber.
After sheltered drying during 10-14 days the chemically bonded brick is ready for use .

Design content of inert materials is 65-70%.
The cement can be replaced by lime. In case of cement steam treatment is not compulsory
  • Design pressure held by a brick is 76 – 150 tons
  • Press tonnage during brick production is – 150 tons.
  • Total energy– 150 -160 kW (basic design).
  • Production area of the factory is – 7000 m2

Fully automated production line. There’s mixture preparing automation, automated batching of water, pigments, cement inert materials, clay.

The cargo is moved by conveyors and forklift trucks, inside the factory the cargo is moved by intrashop rails. There are 2 control systems in sections 1 and 2. There’s automatic control system of safety for vessels under pressure in section 3. There’s an automatic transfer of brick from production line to drying section. Degree of production line automation affords to use 30% of women in the production process

The quality of the brick is similar to Russian 200 grade brick, it is capable to fill the apertures in solid construction and in brick houses of 5-6 floors or lower..

Max size of the brick is– 1200х250х300 mm.
Standard size – 240х115х53 мм.
It is possible to readjust the equipment to any intermediate sizes.

8hours operation shift requires 9 workers.
There is 1 drying steam chamber.
A set of molds may be ordered by the customer.
The finished product can not be used for splitting into “wild stone”.
Defective goods- no more than 1%.

The finished product can not be used for splitting into “wild stone”.
Transportation of pressure chambers requires four 40ft. containers.
Transportation of main units requires four 40ft. Containers.
Transportation of internal transport rail requires one 40 ft container

Payment terms: Advanced payment – 50%.
The Balance – when the production line is ready for shipment and the whole assembly has been checked up but before crossing the border

Starting up and adjustment is 15% of the equipment’s price. Starting up and adjustment is not included in the production line price. Mounting takes 9-10 weeks.  

It is possible to replace main press by a similar one. With the pressure 350/1000 tons. 

Warranty – 1 year since crossing the border.
It is possible to supply separate units and separate sections.

1.2.2. Raw materials preparation section

Assembly- 1 crusher for abrading inert substances (with vibration sieve), 4 conveyors for feeding cement and inert materials (sand, solid inert materials, clay) 2 raw material batching mechanism, automatic process control system, 4 spiral conveyors for feeding raw materials to mixer, cement storage unit (2 bunkers, including one triple section bunker with batching device and one single section bunker with batching device), electric control The bunkers are equipped with stream supply system, that prevents congelation of the material in winter.

LU - PLD400-800 Bunker
Weigth ˜ 3т
Size L x W x H: 8m x 1.8m x 3.5m
Productivity /8h ˜ 37m3


LU – JS400 Cement bunker

Weihght 2,6 tons
Size 11,4м х 1,5m
Volume 15 t



1.2.3  Brick formation system

Brick formation. Main unit, conveyors, electric control board, hydraulic station, production process control system, brick output system, forklift, plate lifting machine, forklift, mixer, molds, instruments. Customer can order molds for production of non standard products (up to1200х350х210 mm).


GLG2000 Kneading machine
It is applied for brick production
It mixes initial raw materials
Volume 2 м3
Power Y100L2-4-3KW
Reducer WPO135 i
Reduction: 18:1,
Belt drive B1740, 3 belts
Weight 0.8 т,
Size 1676 х 1676 х 2000 mm


Hydraulic unit for carrying semi-finished bricks
It forms, moves and feeds semi-finished bricks
Electric control of the brick height
Replaceable shovels help to produce hollow brick and stone blocks


Hydraulic press LU-QTJ4-15
Weight 7 tons
Size L x W x H: 5m x 1.6m x 2.65m,
Productivity (8 hours) –holed bricks/standard – 20 000/40000
ВThe production line includes main unit. Conveyors, electric control boards, hydraulic station, linked structure, brick output unit, forklift, plate lifting machine, mixer, molds, tools
 

1.2.4. Drying section

Product finishing section . 1 Pressure chambers, 1 compressor, 1 thermal unit, 1 internal transportation system rails,. Drying cycle is 8 hours Pressure – 1.6 mPa.

Block feeding trolley
Size: 4 х 1,4 х 0,215m
Trolley's pedestal
Size: 3,9 х 0,66 х 0,16m
LU-JSD165Drying chamber, weight 18 t
Size 25m х 1,8m х 2m,
Productivity /8h ˜ 30000 pcs
The section includes: 1 pressure chamber, safety valve, hydraulic valve, control system, rails  
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1.3 LU-QTJ 4 – 30 a production line. 5 000 000 chemically bonded bricks/year. Vibrocompression method

1.3.1. Description

This production line is adjusted to operation at a temperature range from -20 to +350C
Productivity-5000000pcs.year
The production line is divided into 3 sections, namely, raw materials preparation, brick moulding, drying.
All calculations are made proceeding from 2 shifts 8 hours each .

Raw materials for chemically bonded bricks is- sand, ash, stone, slag, stoned coal, claydite, etc (old reinforced concrete pieces can also be used).
The production methods of chemically bonded bricks allow not to use a pressure chamber.
After sheltered drying during 10-14 days the chemically bonded brick is ready for use
  • Design content of inert materials is 65-70%. The cement can be replaced by lime. In case of cement steam treatment is not compulsory . 
  • Design pressure held by a brick is 76 – 150 tons. 
  • Press tonnage during brick production is – 150 tons 
  • Total energy– 150 -160 kW (basic design).  
  • Production area of the factory is – 5000 m2

Fully automated production line. There’s mixture preparing automation, automated batching of water, pigments, cement inert materials, clay.

The cargo is moved by conveyors and forklift trucks, inside the factory the cargo is moved by intrashop rails. There are 2 control systems in sections 1 and 2. There’s automatic control system of safety for vessels under pressure in section 3. There’s an automatic transfer of brick from production line to drying section. Degree of production line automation affords to use 30% of women in the production process.

The quality of the brick is similar to Russian 200 grade brick, it is capable to fill the apertures in solid construction and in brick houses of 5-6 floors or lower.

Max size of the brick is– 1200х250х300 мм.
Standard size – 240х115х53 мм. It is possible to readjust the equipment to any intermediate sizes.
8hours operation shift requires 9 workers.
There is 1 drying steam chamber.
A set of molds may be ordered by the customer.
The finished product can not be used for splitting into “wild stone”.
No more than 1% of defective goods.
Transportation of pressure chamber requires 3 40ft. containers.
Transportation of main units requires four 40ft. containers.
Transportation of preparation unit requires 6-7 40 ft.containers
Transportation of internal transport rail requires one 40 ft container

Payment terms: Advanced payment – 50%.
The Balance – when the production line is ready for shipment and the whole assembly has been checked up but before crossing the border of PR China.

Starting up and adjustment is 15% of the equipment’s price. Starting up and adjustment is not included in the production line price. Mounting takes 5-6 weeks. Training of Russian specialists can be performed by supplementary agreement.
Warranty – 1 year since crossing the border
It is possible to supply separate units and separate sections

1.3.2. Raw materials preparations section

Assembly- 4 conveyors for feeding cement and inert materials (sand, solid inert materials, clay) 2 raw material batching mechanism, automatic process control system, 4 spiral conveyors for feeding raw materials to mixer, cement storage unit (2 bunkers, including one triple section bunker with batching device and one single section bunker with batching device), electric control The bunkers are equipped with stream supply system, that prevents congelation of the material in winter.

LU – PLD200-800 bunker
Weigth ˜ 3т
Size L x W x H: 8m x 1.8m x 3.5m
Productivity/8h ˜ 20m3


 
LU – JS300 cement bunker
Weight 2,6 т
Size 11,4м х 1,5m
Volume 15 t

1.3.3 Brick formation system

Brick formation. Main unit, conveyors, electric control board, hydraulic station, production process control system, brick output system, forklift, plate lifting machine, forklift, mixer, molds, instruments. Customer can order molds for production of non standard products (up to1200х350х210 mm).

T35 Kneading Machine
Weight- 0.75т,
Size 1500х1500х1100
Productivity- 6 m3/hour
 


Hydraulic unit for carrying semi-finished bricks
It forms, moves and feeds
Electric control of the brick height semi-finished bricks
Replaceable shovels help to produce hollow brick.


Hydraulic press
QTJ4-30-А Pneumatic equipment for chemically bonded bricks
Weight-3.5 tons
Size 2600*1800*2650cm
Productivity/8 hrs/holed bricks/standard brick- 1000/ 5000 pcs.
SD8-6 Conveyor belt
Size 6600/800/600 cm
Weight - 0.75tons, Loader - 2 unts
Weight 0.26
size 2000/800/800cm
 


1.3.4. Drying section

Product finishing section . 1 Pressure chambers, 1 compressor, 1 thermal unit, 1 internal transportation system rails,. Drying cycle is 8 hours Pressure – 1.6 mPa

Block feeding trolley
Size: 4 х 1,4 х 0,215м
Trolley' pedestal
Size: 3,9 х 0,66 х 0,16m
LU-JSD165-18Drying chamber
Weight -18 tons
Size 18m x 1.8m x 2m,
Productivity /8h ˜ 10000pcs.
The system includes pressure chamber, safety valve, hydraulic valve, control system, rails 


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