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Juice concentrate production line


Juice concentrate production line

Description Model Produtivity Quantity  
Syrup Melting Caldron YTЧАС-500 3 т/hr 1 This equipment is designed to heat the water up to 80 -90oC and melt the sugar into syrup. It can also use the steam boiler to heat the water when stainless steel pipelines are connected Rate Power: 12kw
Syrup pump ZXB-25 - 1  
Syrup filter TML-0.5 500 l/time 1 This equipment is designed to pump the syrup from the syrup melting caldron into the syrup filter to filter the syrup residues with cotton cake. Materila Stainless steel 304
Mixing tank LRG-1500 1500 L 1  
Juice pump N304 - 1 This equipment is mainly designed to convey liquid and fruit juice.Rated Power: 0.55kw
Precise filter JML-3 3000 L/hour 1  
Storage tank CG-1000 1000 L 2  
Vacuum Degasser TQ-3 3000 L/hr 1  
Screw pump JC40 - 1  
Supe High-temperature Sterilizer SGS-3000 1.5T/hr 1 It is indispensable equipment for fruit juice before filling5 Material - stainless steel 304
Temperature heat preservation tank BCG-2000 2000 L 1  
CIP Cleaner RPPD-1800 3T 1 This equipment is composed of three containers and each container is 1 cubic meter large filled with acid solutions, alkaline solutions and hot water. After daily production of fruit juice, juice residues are left in the pipe walls. If such residues are not cleaned up, they will be deteriorated only to affect the next production shift. Therefore, such juice residues are rinsed and soaked with alkaline solutions first, then rinsed with acid solutions, and finally flushed with hot water. material - stainless steel 304. Rated power-1.5 kW
High pressure homogenizer
(SPecial for fresh juice)
GJB3/40 3T 1  


Water Treatment Plant

Description Model Productivity QUanity Functions
Raw water tank - 5 t/hr 2 Capacity 5 m3. Tap water or well water is pumped to the tank to be used during filtration.
Stainless steel tank CDL8-30 10000 L/hr 1 -
Quartz Sand Filter SCJ-3 7000 L/Hr 1 Water flowing through this filter can filter suspensions, mechanical impurities and organic matters so as to upgrade the clarity of water. Stainless steel 304. Size 800x2500mm
Active Carbon Filter CЧАСT-3 7000 L /hr 1 Dimensions:  800*2500 (mm) Main Materials: 304 stainless steel, Active carbon, made in Liyang, Jiangsu Function: Active carbon is designed to absorb and remove color elements, organic matters, remaining chlorine, pectin and microorganism from the water.
Sodium ion filter SNJ-7 7000 L.hr 1 Size: 1500*800*2500 (mm) Main Materials: Hollow fiber membrane Function: The membrane has bore diameter ranging from 0.05 to 0.08 m and its trapping ratio of molecular weight ranges from 50,000 to 80,000 classes, hundredfold below the molecular weight of common bacteria. This equipment can trap nearly 100% of bacterium corpse, chips, virus and other micro suspensions, pectin and heating sources with similar sizes to bacteria.
Precision filter ЧАСML-3 7000 L/Hr 1 Dimensions:  250*1200 (mm) Size 250X1200 mm Main Materials: 304 stainless steel, Filter element, Function: The precision filter adopts polypropylene as the filtration materials, designed for further cleansing of objects with relatively low content of suspension impurities (less than 2 ~5mg/l).
Reverse osmosis system FSJ-4 4000 L/HR 1 -
Ultra-violet sterilizer ZM-1000 3000 L 1 -
Storage tank CG-3000B 3000 L 1 After filtration, clean drinkable water is stored in this pure water tank. 304
Pump ZXB25 - 1 -


Filling and packing equipment

Desctiption Model Productivity Quantity
Air blower convey system FS-I - 1
Washing filling& Capping Machine three in on XGF16-16-6 6000 bottles/hr ( 500ml/b) 1
Conveying System (after filling) US4/18 - 1
Light checker DJ-1 - 1
Bottle sterilizer DP-II 6000 bottles/hr 1
Shower cooler &dryer PL,ЧАСG-I 8000bottles/hr 1
Automatic code spraying Machine - Adjustable 1
Automatic shrinking label machine TBS-6000 6000bottles/hr 1
Automatic Heat Shrinkable Film packing Machine DBS-II 15 packages/min 1


Specification and description:
RO system Multistage vertical centrifugal;
FRP Pressure housing - 3 pcs.
Capacity - output water 4 m3/hr
RO membrane-10 pcs, made in the USA
Array 03—2
Accessories -pressure gauge , conducitity transmitters , flow meters, pressure switchs
RO Running parameter:
Productivity -4m3/hr
desalt- 97%
high water utility rate - 70%
Conditions of Wate inlet:
Water temperature - 5-350C
Water pressure - 1.3-1.5Mpa
pH 4-10
Chlorine - <0.1mg/l
Sludge Deposit index -<4


The Specification and descriptions of the main machine
1.washing,filling&capping three in one
The monobloc is composed by: RINSER-FILLER-CAPPER
General description XGF16-16-6 3in1 filling monobloc, combined with rinsing, filling and capping.
It is innovated and designed in the requirement of pure water and mineral water, on the bases of introducing, digesting and absorbing advanced technology abroad.
It is reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for beverage producers
Machine frame
1.. The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated.
The machine frame is wrapped with stainless steel sheet(SUS304)
2. Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
3The gear transmission system is an interleaved arrangement of steel gears and nylon gears. .
4. The output shaft of the main motor is equipped overload protection to secure machine safety.
Electric control system
The electrical cabinet is made of SUS304 stainless steel. From bottle infeed to bottle discharge, a PLC system controls the fully automatic operation of the 3-in-1 Unit.
Equipment structure
Base frame
Rotary rinser
Rotary filler
Rotary capper
Bottle infeed and outfeed system
Driving system
Controlling cabinet

Main configuration:
1.Material of filling valve:Stainless steel SUS316
2.Material of rotary tray and machine platform of rinser and filler:Stainless steel SUS304
3.Main motor: wuxi made in china
4.Frequency inverter:MITSUBISHI.
5.Touch screen:PRO-FACE
6.PLC:OMRON.
7.Pneumatic components:AIRTIC.

Technicak parameters/ Model XGF16-16-6
Number of working positions - rinser : 16 heads, filling - 16 heads,capping- 6 heads.
Required productivity-6,000 bottles/hr (500ml./bottle)
Filling method -gravity filling
Applicable bottle diameter 50-90,height 165 -290
Air supply pressure 0.7 MPa
Air consumption 0.8M3/min
Rinsing water pressure 0.2-0.25 MPa
Rinsing water consumption - 0.7 tons/hour
Rated pressure - 380V
Main ENgine power Power - 2.8Kw

Automatic shrinking labeling machine Model: TB-6000
Main feature:Specially desinged knife plate is change freely with the rated specification
the machine adopt novel pressure label insertion model ,it proves resonable and convenient .
Central column can freely adjust height up and down .
adopts high sensitivity optical fiber sensor ensure accurately cut the label
Productivity- 6000 bottles/hr
Label diameter- 50-95(mm)
Bottle diameter 50-95(mm)
Label insertion length - 40-180(mm)
Material - PVC/PET
Label thickness- 0.035mm
Power - 2.0kw
PLC - MITSUBISHI (JAPAN)
Motor - TWT (TAIWAN)
Server system - Japan

Automatic Film shrinking packing machine Model WSP-A400-I
This machine is extensively used for external packaging in such industries as medicine,food,drinks,dairy,cosmetics. It controled by PLC .
The machine is easy to operate .the whole machine has 6 cylinder system .
Power 14 piece/min
Air pressure 0.6MPa
Power (Max) Kw 26
Casing size (max.) 400*300*400mm
Capping lenght(max) mm 560
Weight 1500 kg
Size 5200(length)*1400(width)*1800(height) mm
 


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