equipment
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Specification of equipment for wood particle board production (productivity 50000 m3/year)


It consists of 5 sections
1.Wood to shaving processing section
2.Glue preparation and glue mixing
3.Sheet moulding and pressing
4.Double-side polishing
5.Double-side lamination
The assembly includes ventilation, all converyors, electric equipment (without power cables)
Personell -40 persons/shift
Motor resource is designed for 15 years (operation – 23 hours/day
Warranty 1 year since crossing the Customer’s country border.
Delivery during 4 months, mounting and  afdjustment during 4 months. 

Marking, chosen by customer (individual order)
Assembly without wood recycling section and lamination section is also possible.
Payment -50% -advance payment ;, 25% in 60 days, 25%  after full acceptance of the whole production line in the territory of PR China. Payment terms + start and adjustoment conditions are to be agreed upon separately, dependin on conditions and prices in the Customer’s country
 
4.1. Workshop №1 raw material’s prepare
 
 Model
Equipment
Functions and Parameters
 Unit
101
LUZT15
Chain Conveyer
Function – convey log to Log-to-wood chips processing machine. Log’s length 6000 mm; Diameter up to 800 mm
Power - 15 kw.
Width – 650 mm.
Length – 15000 mm.
Height – 1450 mm.
Volume - no.
Weight – 1025 kg.
Productivity – 20 m3/hour.
Fundament requirements – no.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 35%.
Technical specifications – no.
1
102
RХ218
Log-to-wood piece machine
 
Function – produce wood piece.
Power - 90 kw,
Width - 1570 mm.
Length – 1614 mm.
Height– 3000 mm.
Volume – no.
Weight - 4585 kg.
Productivity - 15 m3/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – individual.
Who is responsible for the current supply – customer.
Space in container – 10%.
Technical specifications - the blades diameter is 1220 mm, speed – 740 rpm, 4 blades, max diameter of raw materials obtained is 20 mm, the length of wood chips is 20-35
1
103
ZD75
Wood piece Conveyer
Function – convey wood piece from Log-to-wood piece processing machine to wood piece’s bunker
Power – 10 kw.
Width – 650 mm.
Length – 8000 mm
Height – 1450mm.
Volume – no.
Weight – 1500 kg
Productivity – 20 m3/hour.
Fundament requirements – no.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 30 %.
Technical specifications – no.
1
104
BLC2650
Wood piece bunker
Function - warehouse of wood piece
Power – 12 kw.
Width – 3000 mm.
Length – 5000 mm.
Height – 6000 mm.
Volume – 65 m3.
Weight – 6000 kg.
Productivity – up to 400 m3/day.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel - collective
Who is responsible for the current supply – customer.
Space in container – 100%.
Technical specifications – two mechanism of material supply.
1
105
LSY100
Spiral conveyer
Function – convey wood piece to planers.
Power – 7,5 kw.
Width – 450 mm.
Length – 3500 mm.
Height – 1450 mm.
Volume – no.
Weight – 600 kg.
Productivity – 8 m3/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 20%.
Technical specifications – no.
1
106
RX4612
Planer
Function – convert wood piece to wood chips.
Power –150 kw.
Width –  2380 mm.
Length –  2512 mm.
Height –  3130 mm.
Volume – no.
Weight - 6363 kg
Productivity - 10 m3/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – individual.
Who is responsible for the current supply – customer.
Space in container – 70%.
Technical specifications - the blades diameter is 800 mm, 28 blades, blades length– 300 mm, speed – 50 rpm., chips thickness – 0,4-0,7 mm.
1
107
RCYD-5
Magnate separator
Function – remove metal.
Power – 1,1 kw.
Width – 650 mm.
Length – 1000 mm.
Height – 1450 mm.
Volume – no.
Weight – 950 kg.
Productivity – 60 m3/hour.
Fundament requirements – no.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 5%.
Technical specifications – 8 layers permanent magnate
1
108
LSY100
Spiral conveyer
Function – convey excessive material from workshop to storage bunker  
Power – 4,5 kw.
Width – 450 mm.
Length – 3500 mm.
Height – 1450 mm.
Volume – no.
Weight – 600 kg.
Productivity – 8 m3/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 20%.
Technical specifications – no.
1
109
ZD75
Wood chip to moist material bunker conveyer
Function – convey wood chip from planer to bunker.
Power – 10 kw
Width – 650 mm.
Length – 13000 mm.
Height – 1450 mm.
Volume – no.
Weight – 1200 kg.
Productivity – 20-30 m3/hour.
Fundament requirements – no.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 35%.
Technical specifications – no.
1
110
LUTZ-2SL
Emergency material return conveyer
Function – convey excessive material from the workshop
Power- 5 kw.
Width (belt) – 450 mm, (spiral) – 500 mm.
Length (belt) – 4500 mm, (spiral) – 3000 mm.
Height (belt and spiral) – 1450 mm.
Volume – no.
Weight (belt and spiral) - 560 kg.
Productivity – 4 m3/hour.
Fundament requirements – no.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 10%.
Technical specifications – combination of belt and spiral conveyer.
1
111
LC511
Moist wood chip bunker
Function – warehouse of moist material.
Power – 12 kw.
Width – 3000 mm.
Length – 5000 mm.
Height – 6000 mm.
Volume – 65 m3.
Weight – 6000 kg.
Productivity – up to 400 m3/day.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel - collective
Who is responsible for the current supply – customer.
Space in container – 100%.
Technical specifications - two mechanism of material supply.
1
112
TH630
Elevator
Function – elevate material from moist wood chip bunker to feeding drying chamber conveyer.
Power – 15 kw.
Width – 650 mm.
Length – 1000 mm.
Height – 10000 mm.
Volume – no.
Weight – 650 kg.
Productivity – 10 m3/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 10%.
Technical specifications – no.
1
113
ZD75
Belt conveyer
Function – convey material to drying chamber.
Power – 5 kw.
Width – 650 mm.
Length – 2000 mm.
Height – 1450 mm.
Volume – no.
Weight – 300 kg.
Productivity – 10 m3/hour.
Fundament requirements – no.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 5%.
Technical specifications – no.
2
114
UGX-50
Drying chamber
Function – chips drying.
Power – 75 kw.
Width – 3000 mm.
Length – 9000 mm.
Height – 6000 mm.
Volume – 48 m3.
Weight – 18000 kg.
Productivity – 15 m3.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – individual.
Who is responsible for the current supply – customer.
Space in container – general cargo (occupies the whole container).
Technical specifications – there are emergency steam release system and raw material mixing and automatic unloading system.
1
115
LUOH
Moisture indicator
Function – quality production control.
Power – 220 wt.
Width – 500 mm.
Length – 260 mm.
Height – 320 mm.
Volume – no.
Weight – 5 kg.
Productivity – continuous.
Fundament requirements – no.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container - 1%.
Technical specifications – accuracy +- 1%.
1
116
ZD75
Belt conveyer
Function – convey raw material from vibrosieve to glue mixing shop.
Power – 10 kw.
Width – 650 mm.
Length – 8000 mm.
Height – 1450 mm.
Volume – no.
Weight – 2000 kg.
Productivity – 10 m3/hour.
Fundament requirements – no.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 5%.
Technical specifications – no..
1
117
LUVH-2
Moisture removal system (in the process of forming upper layer)
Function – remove pair, moisture, dust.
Power – 2,2 kw.
Width – 1500 mm.
Length – 1500 mm.
Height – 3000 mm.
Volume – no.
Weight – 500 kg.
Productivity – 10000 m3/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 10% without pipes, 50% with pipes.
Technical specifications – no.
1
118
LUTS3,5
Spiral conveyer
Function – convey dried raw material to vibrosieve
Power – 7,5 kw.
Width – 450 mm.
Length – 3500 mm.
Height – 1450 mm.
Volume – no.
Weight – 600 kg.
Productivity – 8 m3/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 20%.
Technical specifications – no.
1
119
TS-1000*3000
Vibrosieve
Function - divide dried raw material into fraction for preparing to form upper layer.  
Power – 1,5 kw.
Width – 2200 mm.
Length – 5700 mm
Height – 1450 mm.
Volume – 1 m3.
Weight – 1000 kg.
Productivity – 20 m3/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – individual.
Who is responsible for the current supply – customer.
Space in container – 50%.
Technical specifications - working surface is 10m2, separation into three fractions. The cycle’s duration is 2 minutes
1
120
LUTL9,5
Belt conveyer
Function – convey chips from vibrosieve for upper layer.
Power – 10 kw.
Width – 650 mm.
Length – 9500 mm
Height – 1450mm.
Volume – no.
Weight – 1500 kg
Productivity – 20 m3/hour.
Fundament requirements – no.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 30 %.
Technical specifications – no.
1
121
LUTS4,5
Spiral conveyer
Function – convey convey dried raw material to vibrosieve.
Power – 7,5 kw.
Width – 450 mm.
Length – 4500 mm.
Height – 1450 mm.
Volume – no.
Weight – 600 kg.
Productivity – 8 m3/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 20%.
Technical specifications – no.
1
122
LUTS5
Spiral conveyer
Function – convey small and middle fraction of dried raw material to upper layer forming polishing machine
Power – 7,5 kw.
Width – 450 mm.
Length – 5000 mm.
Height – 1450 mm.
Volume – no.
Weight – 600 kg.
Productivity – 8 m3/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 20%.
Technical specifications – no.
1
123
RX566
Upper layer forming machine
Function – crumble small fraction of raw material for forming upper and middle layers. Equipped with magnate separator on the outlet.
Power – 55 kw.
Width – 1500 mm.
Length – 1775 mm.
Height – 2150 mm.
Volume – no.
Weight – 1500 kg.
Productivity – 500 kg/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – individual.
Who is responsible for the current supply – customer.
Space in container – 25%
Technical specifications – sieve diameter – 600 mm.
1
124
ZD75
Belt conveyer
Function - convey upper and lower layer’s raw material to glue mixing machine.
Power – 10 kw.
Width – 650 mm.
Length small fraction conveyer - 9500 mm.
Length inner layer conveyer – 5500 mm.
Height – 1450 mm.
Volume – no.
Weight – 1500 kg and 1000 kg.
Productivity – 20 m3/hour.
Fundament requirements – no.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 30%.
Technical specifications – no.
2
125
LUVH2
Ventilation system
Function – remove dust while producing upper and lower layers
Power – 4,5 kw х 3 engine.
Width – 2000 mm.
Length – 2000 mm.
Height – 3500 mm.
Volume – no.
Weight – 350 kg (with pipes).
Productivity - 10000 m3/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 10% (without pipes), 75% (with pipes).
Technical specifications – consist of 5 parts (spiral air-ejector; cyclone; pipes 400 х 400 mm; one section’s length – 1200 mm; isolation is from polyurethane, bolt joint; dust receiver; air intake’s socket - 2000 mm х 900 mm х 500 mm, 2 places of intake).
3
126
LUVH2
Workshop’s ventilation system
Function – Vibrosieve and glue-mixer’s ventilation system
Power – 4,5 kw х 3 engine.
Width – 2000 mm.
Length – 2000 mm.
Height – 3500 mm.
Volume – no.
Weight – 350 kg (with pipes).
Productivity - 10000 m3/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 10% (without pipes), 75% (with pipes).
Technical specifications – consist of 5 parts (spiral air-ejector; cyclone; pipes 400 х 400 mm; one section’s length – 1200 mm; isolation is from polyurethane, bolt joint; dust receiver; air intake’s socket - 2000 mm х 900 mm х 500 mm, 2 places of intake).
2
127
SimenceA1
Electric control panel
Function – Planer’s 2 control panel, conveyers’ control panel installed in separated room as near equipment as possible.
14 control panel for other equipment installed in another separated room
Power – no.
Width – 900 mm.
Length – 350 mm.
Height – 1700 mm.
Volume – no.
Weight – 120 kg.
Productivity – no.
Fundament requirements – light type.
The fundament is provided by the customer.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 10%.
Technical specifications – no.
16
128
SimenceA2
Centralized control system
Function – electric power supply and machines working control
Power – no.
Width – 750 mm.
Length – 900 mm.
Height – 1700 mm.
Volume – no.
Weight – 150 kg.
Productivity – no.
Fundament requirements – light type.
The fundament is provided by the customer.
Control panel – no.
Who is responsible for the current supply – customer.
Space in container – 5%.
Technical specifications – made in Japan by German license. Responsible for log-to-wood chip machine and Planer.
1
129
SimenceA2
Centralized control system
Function – electric power supply and machines working control
Power – no.
Width – 750 mm.
Length – 900 mm.
Height – 1700 mm.
Volume – no.
Weight – 150 kg.
Productivity – no.
Fundament requirements – light type.
The fundament is provided by the customer.
Control panel – no.
Who is responsible for the current supply – customer.
Space in container – 5%.
Technical specifications – made in Japan by German license. Responsible for conveying, drying, ventilation.
1
130
SimenceA2
Centralized control system
Function – electric power supply and machines working control
Power – no.
Width – 750 mm.
Length – 900 mm.
Height – 1700 mm.
Volume – no.
Weight – 150 kg.
Productivity – no.
Fundament requirements – light type.
The fundament is provided by the customer.
Control panel – no.
Who is responsible for the current supply – customer.
Space in container – 5%.
Technical specifications – made in Japan by German license. Responsible for vibrosieve, upper layer forming machine and conveying.
1
131
SimenceA1
Electric control panel
Function - log-to-wood piece machine’s control panel, bunker’s control panel
Power – no.
Width – 900 mm.
Length – 350 mm.
Height – 1700 mm.
Volume – no.
Weight – 120 kg.
Productivity – no.
Fundament requirements – light type.
The fundament is provided by the customer.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 10%.
Technical specifications - 2 control panel for machines outside workshop.
2
132
LUHVR
Dust removal socket of air intake
Function – removal of harmful evaporation and dust while conveying material and from vibrosieve and drying chambers.
Power – no.
Width – 2000 mm.
Length – 1000 mm.
Height – 500 mm.
Volume – no.
Weight – 100 kg.
Productivity – 50000 m3/hour.
Fundament requirements – no.
Control panel – no.
Who is responsible for the current supply – customer.
Space in container – 5%.
Technical specifications – no.
12
133
LUTR
Pipe-line system for ventilation
 
Function – convey air-dust mixture from socket of air intake to separating cyclone with hard fraction storage bag.
Power – no.
Diameter– 450 mm.
Length – 100000 mm.
Volume – 25 m3.
Weight – 400 kg.
Productivity – 200000 m3/hour.
Fundament requirements – no.
Control panel – no.
Space in container – 100%.
Technical specifications – can have circle or square form, made from steel or polymeric material (as customer wish).
11
134
LUZR477
Pipe-line system for moister removal
Function – convey moisture from planer and drying chamber to settler.
Power – no.
Diameter – 150 mm.
Length – 20000 mm.
Volume – 1,5 m3.
Weight – 400 kg.
Productivity – 1000 m3/hour.
Fundament requirements – no.
Control panel – no.
Space in container – 50%.
Technical specifications – can have circle or square form, made from steel or polymeric material (as customer wish).
4
135
LUBL125
Bunker-settler for water separation
Function – sewage’s storage and regeneration
Power – 1 kw (dipping pump).
Diameter – 2000 mm.
Height – 2500 mm.
Volume – 10 m3.
Weight – 2000 kg.
Productivity – 50000 m3/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 100%.
Technical specifications – no.
1
 
General power – 786,3 kW 
 
Comment: Total amount of conveyers, theirs power, length, length of pipe-line system and power of ventilation system, quantity of control panel and theirs position can be changed depending on workshop design. Transport and ventilation systems can be made by customer. If sources of raw materials is chips and sawdust, chopping and chippings machines can be excluded from full line set. In that case line begins from conveyer that transfer sawdust to drying chamber or to Moist wood chip bunker, that are bought elsewhere.
 
4.2. Workshop №2 glue-mixing and board forming
 
 
Model
Equipment
FunctionsandParameters
 
Unit
201
LC512
Storage-bunker
Function – storage raw material for upper and middle layers before glue-mixture procedure.
Power – 10 kw.
Width – 2000 mm.
Length - 5000 mm.
Height – 4000 mm.
Volume – 15 m3.
Weight – 3000 kg.
Productivity – 100 m3 per session.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 50%.
Technical specifications – raw material feeds from opposite sides.
2
202
LUST3
Spiral conveyer
Function – convey upper and middle layers’ material to weighter.
Power – 7 kw х 2
Width – 500 mm.
Length – 3000 mm.
Height – 1450 mm.
Volume – no.
Weight – 200 kg.
Productivity – 10 m3.
Fundament requirements – no.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 5%.
Technical specifications – no.
2
203
Scales
Function - weihing raw material volume for upper (lower) layer 
Power – 20 kw х 2
Width – 1000 mm.
Length – 2200 mm.
Height – 1450 mm.
Volume – no.
Weight – 500 kg.
Productivity – 20 m3/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – individual.
Who is responsible for the current supply – customer.
Space in container – 50%
Technical specifications – no.
2
204
LU6000
Glue supply regulated system
Function – regulate glue preparing.
Power – 3 kw.
Width – 1500 mm.
Length – 1500 mm.
Height – 1600 mm.
Volume – no.
Weight – 200 kg.
Productivity – 1000 kg/hour.
Fundament requirements – no.
Control panel – individual.
Who is responsible for the current supply – customer.
Space in container – 10%.
Technical specifications – includes control equipment for material and glue quality, weight control, filter, ventilation control. Equipped with duplicated emergency shutoff system.
1
205
 
Glue bunker
Function – storage glue.
Power – 3 kw.
Diameter – 1500 mm.
Depth – 3000 mm.
Volume – 6,5 m3.
Weight of hanging equipment – 300 kg.
Productivity – store up to 6000 kg.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 3%.
Technical specifications – no.
2
206
 
Glue emulsification bunker
Function – prepare glue.
Power – 10 kw.
Diameter – 1200 mm.
Depth – 3000 mm.
Volume – 4,5 m3.
Weight of hanging equipment – 800 kg.
Productivity – 1000 kg/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 3%.
Technical specifications – no.
1
207
 
Glue emergency effluent bunker
Function – store glue components.
Power – 3 kw.
Diameter – 10 mm.
Depth – 3000 mm.
Volume – 3 m3.
Weight of hanging equipment – 250 kg.
Productivity – no.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 3%.
Technical specifications – no.
1
208
 
Glue preparing control system
Function – control all glue system’s equipments, including emergency shutoff system and reversion.
Power – 7 kw.
Width – 1500 mm.
Length- 1000 mm.
Height – 1500 mm.
Volume – no.
Weight – 1000 kg.
Productivity – 2000 kg/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – integrated with whole system’s control system.
Who is responsible for the current supply – customer.
Space in container – 25%.
Technical specifications – no.
1
209
 
Weight control of inner layer glue
Function volume control of supplied glue.
Power 1 kw.
Width 500 mm.
Length 2300 mm.
Height 600 mm.
Volume no.
Weight 100 kg.
Productivity 2000 kg/hour.
Fundament requirements no.
Control panel collective.
Who is responsible for the current supply – customer.
Space in container 1%.
Technical specifications no.
1
210
 
Weight control of outer layer glue
Function – volume control of supplied glue.
Power – 1 kw.
Width – 500 mm.
Length – 2300 mm.
Height – 600 mm.
Volume – no.
Weight – 100 kg.
Productivity – 2000 kg/hour.
Fundament requirements – no.
Control panel – collective.
Who is responsible for the current supply – customer.
Space in container – 1%.
Technical specifications – no.
1
211
BS240B
Outer layer’s glue-mixer
Function – mix glue for upper and lower layers.
Power – 15 kw.
Width – 1100 mm.
Length – 4000 mm.
Height – 650 mm.
Volume - no
Weight – 800 kg.
Productivity – 5000 kg/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – individual.
Who is responsible for the current supply – customer.
Space in container – 25%.
Technical specifications - speed – 960 rpm.
1
212
BS250B
Inner layer’s glue-mixer
 
Function – mix glue for inner layer
Power – 15 kw.
Width – 900 mm.
Length – 3000 mm.
Height – 450 mm.
Volume - no
Weight – 600 kg.
Productivity – 10000 kg mixture/hour.
Fundament requirements – required.
The fundament is provided by the customer.
Control panel – individual.
Who is responsible for the current supply – customer.
Space in container – 25%.
Technical specifications - speed – 960 rpm.
1
213
Extrinsic object discovery system
 
Function – discover extrinsic objects (glass, metal, stone) in material that is conveyed to glue-mixing machines.
Power – 8 kw.
Width –

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