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Technical specifications
Steam generator 500 kg of steam per hour, on gas or electricity (optional). Automatic gas supply system according to preset program in the combustion chamber of the activation furnace. Its parameters depend on the choice of fuel, on which the activation furnace operates, the question is in the buyer's competence.
The combustion chamber closes sealed.
The weight of the steam generator is 350 kg.
Fuel consumption of steam generator 20 kg
Activation kiln - weight about 600 kg
Power ( kw) – 100kw, is adjustable by heatin speed in accordance with PID control instruments
Chamber's inlet hole size : DN 1000 mm*70 mm*750mm, outlet hole size :DN50
Kiln's net weight – 0,6 tons, total weiht with auxiliary elements : 1 ton
Outer size : 1200(W)*1000(L)*300(H) mm
Chamber size : 1000 mm (H)*750 mm (L)*100 (W) mm
Operation chamber volume 900 dm3
Carbon chamber volume 600 L
Nominal temrperature : 1250 ℃
Long term operation temperature : 1200 ℃ 6 hours
Temperature stability : ± 1 ℃
Heating speed : 1-10 ℃ /min. adjusted as required
Chamber material: Hi purity alumina ceramic fiber
Thermal insulating material : High purity polycrystal mullite ceramic fiber
Voltage 380V. High frequency currents are used .
Power consumption during one operation cycle (6 hours) taking into account changes in heating modes - 100 kW
Control Mode Touch Screen Intelligent PIC Microcomputer Temperature Controller
Controller with PID parameter self-tuning function, manual / automatic switching without interference.
Temperature excess protection function .It may program 16 groups, 30 segments. Heating curve wieving in real time mode .
Automatic storage of heating data, and it may check and print heating report .
Automatic heating, automatic insulation and automatic stop function can meet the requirements of control temperature and constant temperature. Temperature control accuracy: ± 1 ℃
Electronic components and components of the electronic temperature control device use DELIXI to ensure stability and reliability
Furnace structure: Integrated structure, temperature control cabinet, side suspension, integrated control.
The sliding door of the kiln can be opened up electrically. The mechanical design uses an accurate sliding block and precise rail direction.
The rail door of the furnace rises and falls smoothly. Resistance wires are located on three sides of the chamber, with a uniform temperature
Automatic heating, automatic insulation and automatic stop function can meet the requirements of control temperature and constant temperature. Temperature control accuracy: ± 1 ℃
Electronic components and components of the electronic temperature control device use DELIXI to stability
Heating element: high temperature alloy resistance wire
The material of the chamber is able to withstand a high temperature of 1500 ℃ a new type of high-quality alumina-ceramic fiber.
The assembly of a new type of furnace, with the collapse of the top of the furnace, does not allow for volatilization.
The insulating material is able to withstand a high temperature of 1260 ℃, for a long time.
For protection polycrystalline mullite, ceramic fiber is used, which is characterized by low weight, good thermal insulation, low thermal losses, ecological compatibility and energy saving.
Temperature measurement: platinum rhodium of thermocouple type S
The furnace is equipped with a warning function for overheating in the workflow, it starts automatically if the operator did not react to the warning and did not change the operating mode.
The computer can complete the protective action automatically.
After installation, the furnace control program is reduced to pressing of the control buttons. Further all operations are performed automatically.
The furnace shell is made of carbon steel, with removal of surface rust and electrostatic spray.
Materials for the inner chamber are made of stainless materials based on nickel alloy. Stainless steel based on nickel alloy is able to withstand 1200 ℃.
The exhaust port is 20 mm in diameter, above the internal combustion chamber. It is used to reverse the discharge of gas into the furnace, to completely burn out the resulting associated gases when the coal is activated.
The input port for entering the activation zone of the steam is designed on the right side of the furnace body to let in steam and / or other protective gas. Including inert gases.
If necessary, it is possible to introduce liquid nitrogen into the furnace through this valve, if there is an urgent need to stop the furnace.
The diameter of the inlet valve is changed from 20 to 200 mm by means of couplings of adapters.
The temperature of the steam supplied is 175 ℃.
The steam supply mode is automatically controlled by a single furnace control system.
The volume of steam flow during the cycle (6 hours) 2000 kg.
The length of the steam pipe to the furnace is 3000 mm (3 meters) included
The increase in production is achieved by mechanically increasing the number of operating furnaces and connecting them to a single steam supply system and a unified computer control system.
There are two options of operation :
1. Natural as (Cheap),
2. Electric power (expensive).
There are 4 German-made gas burners. or System of Chinese heaters
Temperature mode of automated control up to 1500℃.
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