| Name |
Parameters |
| Destination |
Production of activated carbon of good quality |
| Trademark |
LU-АU-300 EURO automated line |
| Trademark owner |
Mega Power Hong Kong Group Limited |
| Developer |
Israel |
| Production license ownet |
Mega Power Hong Kong Group Limited |
| Assembly and Technology |
|
| A list of units |
Conveyors 3 units
Magnetic separator 1 unit.
Boiler 1 unit
Trolley with pneumatic lift of cargo up to 500 kg - 1 unit
Sorting tables 1 unit - to be provided by Customer
Electronic batching device 1 unit
Crusher 1 unit
Fine vibration screen 1 unit
Activation kilns 1 unit
Pallets, 4 units
Weighing unit 1 unit
Batching machine 1 unit
Sealing machine 1 unit
Gas holder 1 unit (If there's a centralized gas supply system in your region, then, there's no necessity to buy it )
Commutation system, 1 unit
Instrumental control system, 1 unit
Ventilator, 1 unit
Decompression device, 1 unit
Exhaus gas utilization system 1 unit
Dust removal system 1 unit |
| Technology |
Active carbon production process
-Crushed and fractioned nut shells is fed by conveyors to activation kilns
- Near activation kilns raw materials placed on special pallers are loaded to activation kiln by lift .
- In the activation kiln the granules are activated by kiln. Steam goes from boiler via piipes .
- At the expiration of set period, thee lift takes away the pallet with active carbon
-The carbon cools down and is fed to packing section by conveyor .
-In thee packing section the carbon is packer into sealable paper bags of 0.5-10 kg .
-The loader brings the active carbon to the finished product wartehouse.
Note № 1 Fuel for thermal units .
The are two machines that consume heat and additional fuel, including drying machine using steam 500 kg/hour and activation kn -2.5 tons/hour . From economic and technological points of view the best possible fuel is gas . At thee coal mine, the best possible gas source is coal gasification
Therefore gas generator is included in the set .
Note №2: Operation cycles
Activation kiln : activation cycle - 4 hours
Kiln unloading -20 min Kilm
Kiln loading - 20-60 min .
24 hours - 1000-1250 kg of finsihed product
Note №3
Depends on required quality of the finished product. Medical usage, water purification or air treatment required diifferent quality of carbon .
There are various technologies of active carbon production .
Production technology varies by temperature and time activation modes and by additional raw materials fed to the mixer .
|
| General info |
|
| Operation mode |
For activattion sectionn - all-the-day round 300 days/year .For briquetting section andd raw material preparation - any mode |
| Capacity/year (all-the day round operations of active carbon section) |
300 tons of active carbon |
| Capacity/day (all the day round operation of active carrbon section) |
1 ton of active carbon |
| Capacity/month (all the day round operation of active carrbon section) |
25 tons of active section |
| Info for customers |
Active carbon production technology requiires three-shift all-the day round operation |
| Staff |
6 persons/shift |
| Total power consumption |
120 kW |
| Thermal power requirements |
3 000 kcalhour |
| Completeness of the equipment |
All included |
| Warranty |
1 year |
| Footage |
|
| Designed production area |
700 m2. |
| The facctory is divided into shops |
|
| --Activation shop |
700m2. indoors |
| Function |
-raw materials are conveyed to activation kilns .
- by activation kilns granules placed on special pallets loaded to activation kilns .
- the lift takes off the pallet with active carbon .
-The carbon cools down on packaging tablesand is conveyed to crushing
-From crusher it is сonveyed to fine shredder
-Is connveyed to packing shop |
| Equipment |
Conveyors 2 unit
Kilns1 unit
Crusher 1 unit
Self-propelled liftting trolleys 1 unit
Trays 8 units for a kiln .
Packing tables 1 unit to be made customer |
| --Packing shop |
200 m2. Indoors |
| Function |
- The carbon is packed into sealable paper bags of 5-10 kg |
| Equipment |
Conveyors 3 unit
Weighing unit 1unit
Batching machine 1 unit
Sealing machine 1 unit |
| --Warehouse |
400 m2. |
| Function |
-The loader carries to the finished product warehouse |
| Equipment |
Lifting device 1 unit |
| Specification of raw materials |
|
| Raw materials |
Charcoal of anny origin nut shells |
| Production of 1 ton of active carbon requires |
4 tons of nut shell |
| Water requirements/hour |
3 m3 |
| Additional fuel requirements |
0,5 tons/hour |
| Electric power requirments |
123kW |
| Product standard |
|
| Active carbon |
|
| Number of grains of size 1 mm |
< 1,0 |
| Number of grains of size 1-3,5mm |
>96,5 |
| Number of grains of size 3,5-5 mm |
< 2,5 |
| Moisture content |
<10,0 |
| Content |
< 8,0 |
| Porosity (by acetone) |
> 74 |
| Static activity by chlorine |
>35 |
| Mass of 1L of carbon |
No more than 220 grams (without compaction ). |
| Transportation |
|
| Transportation |
5 times |
| Transportation of kilns |
One 20ft. container |
| Transportation of other machines |
One 40ft. container |
| Transportation of packimg equipment |
One 20ft. container |
| Transportation of Gas holderа |
One 40ft. container |
| Other conditioons |
|
| Time of mounting |
4-5 weeks. including training of stuff |
| Payment terms |
Advance - 50%, the balance after the cargo is ready for shipment and completeness is checked but before leaving the territory of PR China |
| Cost of startiing up and adjustment |
15% of the cost of equipment. Starting up and adjustment is not included in the equipment price |
| Non complete delivery |
Separate delivery of some units and sections is possible |
| Mounting, starting up and adjistment requires |
5 persons |
| Time of mounting of the equipment |
2 months |
| Documents |
|
| Ccertificates of machines |
12 pcs |
| Foundation drawings |
10 pcs |
| Blockouts drawings |
8 pcs |
| Kiln drawings |
5 pcs |
| Press drawings |
4 pcs |
| Installation drawinngs |
1pc |
| Wiring drawing |
1 pc |
| Separate machines drawings |
6 pcs |
| Lannguage |
Chinese, Hebrew, English, Russian |
| Certification |
|
| Equipment certified |
PR China,EC, Israel, Russia |
| Totall number of certificates |
14 pcs |
| Customs codes |
Customs codes for Equipment
Hopper 7309 00 900 0,
kiln 8417 80 200 0,
bucket elevator 8428 32 000 0,
belt conveyor 8428 90 910 0,
raw materials feeding unit 8428 90 910 0,
press 8474 80 000 0,
material mixer 8474 39 900 9,
crushing machine , 8474 20 900 0,
raw material measuring electric device 8423 20 000 0,
raw material feeding machine 8430 31 000 0 |
| The price doesn't include |
-Custom registration in the Buyer's country
-Certiificates of the Buyer's country, excluding EC, Russia or Israel.
-Transportation to the border of the Buyer's country - location of the factory
-Indoor facilities
-Mounting and filling of foundations
-Mounting of ventilation system and fire-fighting masuress
-Connection to electric supply units
|
