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Name
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Parameters
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Function
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Productiin of the hightest quality active carbon from brown or stone coal or coal dust .
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Trademark
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LU-АU-10 000 EURO
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Trademark owner
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Mega Power Hong Kong group limited
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Developer
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Russia, China, Israel
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Licence owner
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Mega Power Hong Kong Group Limited
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Assembly and technology
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A list of units of carbonization section
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Basic assembly
Coal raw material preparation sectiion, productivity 5-6 tons/hour, 120-130 tons/day .
Scarfer 1 unit
Feeding hopper 1unit
Conveyors 7 units.
Coal chipper 1 unit.
Vibration screen 1 unit.
Double hopper for raw materials 1 unit.
Dust arrester 1 unit
Spiral conveyor 1unit
Conveyor driving feeding unit for press 1 unit
Magnetic separator 1 unit.
Coal drying machine 1 unit
Thermal unit 1 unit
Spark suppression device 1 unit
Air blower 1 unit.
Briquetting press 1 unit.
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A liist of units of activation section
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Activation section, all-the-day round activities.
Productivity 30-32 tons/day 12 000-tons/year
Conveyors 20 units.
Magnetic separator 3 units.
Cauldron 1 unit
Boiler 6 units.
Forklift 3 units.
Packing tables 30 units
Electronic batching device 3 units.
Self-propelledd lifting trolleys 6 units.
Crusher 1 unit.
Fine vibration screen 1 unit.
Activation kiln 10 units.
Crusher 1 unit.
Pallets 96 units
Cleaning tank 1 unit.
Dust removal system 3 units.
Weighing machine 1unit.
Batching machine 1 unit.
Sealing machine 1 unit.
Gas holder 6 units.
Commutation system, 12 units.
Instrument control panel , 3 units.
Ventilator, 25 units.
Compressors, 3 unit.
Lab system , 1 set .
Decompression device 10 units.
Exhaust gas utilization equipment 10 units.
Dust removal in crushing 4 units.
Packing and warehousing
Conveyors 4 units.
Crusher 1unit.
Film packing machines . 2units.
Self-propelled lifting trolleys, 2 tons - 1 unit.
Sorting machines 2 units
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General info
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Operation mode
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23 hours/day, 300 days/year
For activation shop
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Fuel granules produced for a month , one shift operations. Raw materials - coal dust
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4 000 tons
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Productivity/year at all-the-day round operations of active carbon section
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12 000 tons of active carrbon
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Productivity/day at all-the-day round operations of active carbon section
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34-35 tons of active carbon
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Productivity/month at all-the-day round operations of active carbon section
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1000 tons of active carbon
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Staff
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40 persons
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Power consumption
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1 500 kw/hour
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Thermal eneergy requirements
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18 000 kcal \hour
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Completeness of the equipment
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All included
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Warranty
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1 year
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Footage
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Designed production area
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3600 m2 из including
1 000 m2 indoors and 1000 m2 оoutdoors
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The production line is divided into shopa
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-- raw materials preparation, crushing and ddrying
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600 m2 Indoors (30m х10 m)
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--Activation and washing shop
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2 750 m2 Indoors
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--sorting and packing shop
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200 m2. Indoors
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--Warehouse
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400 m2
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Rae materials specifications
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Raw materials
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Sawdust
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1 ton of active carbon requires as follows
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4 tons of coal
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Water demand / hour
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100 m3/hour
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Additional fuel demand
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1 ton/hour
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Electric power demand
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2400 kW
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Production standard
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Active carbon
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Number of grains of size 1 mm
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< 1,0
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Number of grains of size 1 – 3,5 mm
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>96,5
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Number of grains of size 3,5-5 mm
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< 2,5
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Moisture contents
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<10,0
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Ash content
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< 8,0
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Porosity (by acetone)
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> 74
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Static activity by chlorine
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>35
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Mass of 1 ton of carboon
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no more than 0 grams (without compaction ).
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Fuel granules made off coal dust
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Size
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30-60 mm
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Density
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Depends on quality, at t least 1,80 gr/m3
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Heat exchange
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At least 4500 kcal
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Transportation
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Transportation
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32
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Transportation of activation kilns
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10- 40 ft.containers
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Transportation of other machines
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3- 40-ft.containers
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Transportation of dust removal
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1- 40 ft. container
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Transportation shop vehicles
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4 separate places on tthe platform and one 20 ft, container
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Transportation of cualdron
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4 platforms
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Transportation of conveyors
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2-40-ft. containeners
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Transportationn o of packing equipment
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2- 40-ft. conttainers
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Transportation of gas holder
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6- 40 ft. container
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Other conditions
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Time of mounting
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10-12 weeks. including training of personnel
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Payment terms
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Advance - 50% , 20% in 90 days, and 30% when the cargo is being prepared for shipnent but before crossing the border of PR China
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Cost of starting up and adjustment
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15% of the equipment price. The price iof equipment doesn't include starting up andd and adjustment
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Not complete delivery
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Some units and sections can be supplied separately.
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Mounting starting up and adjustment require
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10 persons
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Time of manufacturing of the equipment
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4 months
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Documents
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Certificates for machines
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22 pcs
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| Foundation drawings |
10 pcs
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Blockouts drawings
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8 pcs
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| Kiln drawings |
5 pcs
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Press drawings
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4 pcs
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installation drawings
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1 pcs
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Electrical prospecting drawings
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1 pcs
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Drawings of separate units
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6 pcs
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Languages of documents
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Chinese, English, Hebrew, Russian
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The equipment is certified
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China, EC, Israel, UAE, Russia, Kazakhstan
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Total numbet of certificate
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24 pcs
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Customs codes
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Customs codes for the equipment
Hopper 7309 00 900 0,
kiln 8417 80 200 0,
bucket elevator 8428 32 000 0,
belt conveyor 8428 90 910 0,
raw material feeding mechanism 8428 90 910 0,
press 8474 80 000 0,
mixer 8474 39 900 9,
crumbling machine 8474 20 900 0,
raw materrials electric measuuring device 8423 20 000 0,
raw materials feeding device 8430 31 000 0
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