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Developer
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Israel
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Production license owner
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Mega Power Hong Kong Group
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Assembly and Technology
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A list of units
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Raw materials feeding unit -1 un
Conveyors - 17 units
Crusher -1 unit
Mixers 1 unit
Magnet separator 1 unit
Dryer 1 unit
Boiler 1 unit
Granule production press 1 unit,
Bucket lifting elevator 1 unit,
Batching and weighing machine 1 unit
Sealing machine 1 unit
Packing machine 1 unit
Forklift 1 unit
Hopper - 2 units
Packaging tables (6 units) to be made by customer
Pallets 16 units in a stove
Electronic batcher 1 unit
Self-propelled lifting trolleys 2 units
Fine vibration screen 1 unit
Carbonization stove 4 units
Commutation system 1 unit
Panel control system 1 unit
Compressor 1 unit
Decompression device 4 units
Exhaust gas utilization equipment - 4 units
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Production technology
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Fuel granules production technology
Turf, coal dust small and large sized pieces of brown coal (coal is also possible) are fed by special machines from hoppers to conveyors the raw materials are conveyed to to the crusher to be crumbled to the homogeneous state -The raw materials mixture is conveyed to double-roll mixing machine to become homogeneous and plactic. In the case of necessity some binding elements are added to the raw material mixture, they should be used in the case of bulky and unshapable coal -then the resultant mass is conveyed to vibration sieve to remove size-off-grade fragments -Size-off-grade fragments are sent back by conveyor to the re-crumbling . -Homogeneous raw materials are conveyed to the magnetic separator, to remove metal shavings, resultant from crushing and crumbling. - then, if necessary, the raw materials are conveyed to the drying machine. In the machine the materials pass 16 meters in rotation mode, the moistured materials are processed with dry steam as a result, the moisture is reduced from 40% to 4-5%. Dried materials are conveyed to briquetting machine, the latter forms granules by pressing in the form of oval tablets or europellets. -From the briquetting machine finished granules are conveyed to carbonization stoves feeding zone . -Granules are placed in special pallets as layers (thickness of the layers is determined by technology) and fed into carbonization stoves. Then the primary burning off and carbonization of granules take place.
-Then aften some time period, determined by technology. the pallets with carbonized materials are taken from the stove by the elevator Then baked granules are sent to the packing machine. Bagged granules are brought to the warehouse by a truck
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General info
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Operating mode
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22 hours/day, 300 days/year
For carbonisation and briquetting shop
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Annual productivity of charcoal fuel granules in three-shift operations
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5 000 tons
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Monthly productivity of charcoal fuel granules in three shift operations
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416 tons
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Daily productivity of charcoal fuel granules in three shift operations
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19 tons
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Shiftproductivity of charcoal fuel granules in three shift operations
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6 tons
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Information for customenrs
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Active carbon production technology requires three shift continuous operation mode
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Personnel
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25 persons/shift
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Total power consumption
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210 kW
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Heating energy requirments
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10000 kcal\hour
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Completeness of the equipment
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All included
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Warranty
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1 year
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Space
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Planned operation area
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4000 m2- including 3600 m2 indoors and 1400 m2 outdoors
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The production line is divided into shop
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--Raw materials preparation, crushing and drying
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700 m2. Two outdoor sheds 35*10 m
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Functions
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-Raw materials feeding machines bring coal to conveyors
- raw materials are conveyed to the crusher ,
- raw mass is conveyed to double roll mixing machine
- raw material mixture is conveyrd to the vibration screen ,
- large fraction is conveyed back to crumbling
- homogeneous raw mass is conveyed to the magnetic separator
-raw mass is conveyed to the raw material drying machine
-steam is supplied from the boiler through pipes-
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Equipmment
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Raw materials feeding machines -1 unit (see photos)
Conveyors 5 units
Crusher 1 unit.
Mixing machine - 1 unit
Magnetic separator - 1 unit.
Dryiing machine-1 unit
Boiler -1 unit
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--Pressing and packing shop
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420 m2. Indooors (35*12 m)
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Function
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Dried materials are conveyed to briquetting machine,
-From the briquetting machine finished granules are conveyed to feeding zone of the carbonization stove
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Equipment
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Conveyors - 3 units
Granule production press -1 unit
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--Carbonization shop
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1200 m2. Indoors (20*60 m)
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Function
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- granules are conveyed to the hopper in carbonization stove feeding zone
-granules are sent to the packing tables
-granules are placed on special pallets
-the pallets are fed into carbonization stove using loaders
-pallets with carbonized materials are taken from the stove using lifter
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Equipment
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Conveyors 6 units
Hopper 1 unit
Packing tables 8 units (to be made by the customer)
Pallets 16 units(are solved with a stove).
Electronic meters 1 unit
Self-propelled lifitng trolleys -2 units
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--Packing shop
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200 m2.
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Function
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-The coal is sorted and packed
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Equipment
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Conveyors 3 units
Hopper 1 unit
Weighing machine 1unit
Batching machine 1 unit
Sealing machine 1 unit
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--Warehousing shop
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1000 m2.
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Function
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The loader broughts the coal to the finished products shop
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Equipment
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Loader 1 unit
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Specification of raw materials
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Raw material
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Brown coal, turf, black coal
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Production of 1 ton of charcoal requires as follows
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Black coal, 4 tons
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Production of 1 ton of charcoal requires as follows
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Brown coal 5 -8 tons
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Production of 1 ton of charcoal requires as follows
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high moor peat -10 tons, low moor peat 7-10 tons
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Water consumption
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10 m3/hour
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Additional fuel consumption
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1 ton/hour
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Electric power consumption
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210 kW
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Fuel granules
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Size
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30-60 mm
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Compactness
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Depends on raw material quality, no less then 1,80 gr/cm3
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Heat exchange
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At least 5500 kcal
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Transportation
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Transportation
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11 deliveries
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Transportation of stoves
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four- 20ft containers
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Transportation other machines
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two- 40 ft. containers
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Transportation of shop transport
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one 40ft. container, one- 20ft. container
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Transportation of conveyors
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two- 40ft.container
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Transportation of packing equipment
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one- 20ft. container
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Other conditions
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Time of equipment mounting
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4-5 weeks including training courses for foreign workers
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Payment conditions
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Advance - 50%, 50% after preparation for shipment and checking completeness, but before crossing the borded of China
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Starting-up and adjustment
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15% of the equipment price. Starting-up and adjustment is not included in the price .
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Non complete delivery
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Some units and/or sections can be supplied separately.
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Mounting and adjustment requires
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10 persons
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Mounting of the equipment
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1 month
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Documents
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Certificates of units
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22 pcs
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Drawings of foundations
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10 pcs
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Drawings of foundation layings
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8 pcs
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Drawing of kilns
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5 pcs
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Drawing of press
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4 pcs
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Installation drawings
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1 pc
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Electrical prospecting drawings
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1 pc
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Drawing of single units
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6 pcs
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Languages
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Chinese, English, Hebrew, Russian
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Certificates
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The equipment is certified
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PR China, EC, Israel, Ukraine, UAE, Russia, Kazakhstan .
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Number of certificates
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20 pcs
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Custom codes
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Equipment custom codes
Hopper 7309 00 900 0
kiln 8417 80 200 0,
bucket elevator 8428 32 000 0,
belt conveyor 8428 90 910 0,
raw materials feeding device 8428 90 910 0,
press 8474 80 000 0,
material mixer 8474 39 900 9,
crushing machine 8474 20 900 0,
Raw materials measuring device 8423 20 000 0,
raw materials feeding machine 8430 31 000 0
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The price includes
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-Ex works price in Harbin
-Cost of delivery to Chinese border
-EC standard certificates
-Technical documents in Russian
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The price excludes
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-Сustom registration in the country of delivery
-Certificates in the factory's country
-Transportation from Chinese border to the factory
-Preparation of premises
-Mounting and filling of foundations
-Mounting of ventilation system and fire fighting events
-Electric supply to machines
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