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Function
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Production of high quality active carbon
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Trademark
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LU-АU-2 500 EURO
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Trademark owner
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Mega Power
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Developer
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China, Israel, Russia
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Manufacturing license owner
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Mega Power
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Assembly and technology
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A list of activation units
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Activation section, operates 24 hrs/day
Productivity 10 tons/day 2500-3000 tons/year
Conveyors 20 units
Magnetic separator 1 unit.
Boiler 1 unit
Forklift 1 unit
Sorting table 10 units
Electronic batcher 1 units.
Unmanned lifting trucks 2 units.
Crusher 1 unit
Fine vibration screen -1 unit
Activation kilns -5 units
Crusher -1 unit
Pallet – 8 units/kiln
Cleaning tank -1 unit
Dust removal system -1 unit
Weighing machine -1 unit
Batching machine -1 unit
Sealing machine 1 unit 1 unit.
Gas holder 1 unit
Gas storage – 1 set
Commutation system -1 unit
Control system -1 unit
Ventilator -5 units
Compressors -1 unit
Lab systems 1 unit
1 Decompression device, 5 units
Exhaust gas utilization equipment -5 units
After crushing dust removal system -2 units
Packing and storage section
Conveyors -4 units
Film packing machines -2 units
Unmanned lifting trucks – 1 unit
Sorting machines – 2 units
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-Charcoal or coal is crushed to the required fraction, the dust is removed.
-The coal is placed to the pallets.
-Depending on product quality requirements the resultant granules can be sent to nitriding bath. The nit riding is recommended for high quality active carbon used in food industry and pharmacology.
-The conveyors send the pallets to the activation kilns, and the lifting device feeds them to the activation kilns.
-In the kiln the granules are activated with the steam, fed from the boiler via pipes using 6 quickly changeable temperature modes.
-When the set time expires, the lifting device takes the pallet with active carbon.
-Active carbon cools down and is conveyed to the packing section.
-In the packing room the active carbon is packed into sealable bags with weight of 0.5-10 kg.
-The loader brings the active carbon to the warehouse of the finished products.
Note 1. Fuel for heating blocks.
There are 7 machines that use heat and supplementary fuel– 5 activation kilns, vapor -5.5 tons/hour, starting and activity of activation kilns. Gas is the best possible fuel from economic and technological point of view. And the coal-fields coal gasification is the best possible gas source. That’s why gas generator and gas storage facilities are included into the set.
Note 2. Operation cycles
Activation kiln: Activation cycle is 4 hours
King discharge -30 minutes
Kiln loading 20-60 –4-2.5 tons finished product for 24 hours
Note 3
There may be different quality requirements, depending on application, those used for water treatment differs from those for medical purposes various technologies of active carbon production are developed. Production technologies may differ in temperature and time activation modes and in supplementary materials put into mixer.
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General info
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Operation mode
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24 hrs , 300 days/year
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Raw materials requirements. Factory made charcoal and seeds
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10000 tons
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Annual productivity in the case of day-and-night operation of active carbon section.
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2 400 tons of active carbon
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Personnel
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53 persons
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Total energy consumption
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280kw/hour
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Heating energy requirements
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30000 cal/hour
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Completeness of units
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All included
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Warranty
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1 year
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Floor space
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Design floor space
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1 500 m2
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Washing and activation shop
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1 500 m2 (100*15 m)
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Function
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-The granule is conveyed to the activation kilns.
- near activation kiln the granule is placed to special –pallets and fed to activation kiln by special lifting device.
- The lift takes pallets with active carbon.
-the carbon is cooled down on packing tables –is conveyed to fine screen for purification and separation into fractions
Is conveyed to the packing section
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Machines
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Conveyors 14 units. (see photo),
Kilns 5 units. (see photo),
Crusher 1 unit. (see photo),
Unmanned lifting trucks -2 units. (see photo),
Pallets – 8 pcs/kiln.
Packing tables – 10 pcs, are made by customer
Cleaning tank -1 unit (see photo)
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Packing section
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200 2 Indoors
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Function
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-In the packing room and coal is packed in paper sealable bags of 0.5-10 kg.
The dust is packed in packages of 10 grams
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Machines
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Conveyors 6 units. (see photo),
Hopper 1 unit. (see photo),
Weighing machine 1 units . (see photo),
Batching machine 1 unit. (see photo),
Sealing machine 1 unit. (see photo),
Packaging -1 unit
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Storing shop
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400 m2 |
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Function
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-Is carried by loader to the finished product warehouse.
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Equipment
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Loader 1 unit . (see photo)
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Specification
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1 tons of active carbon requires
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4 tons of charcoal or coal
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Water requirements
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30 m3/hour
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Supplementary fuel needs
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6500 m3 lighting gas/hour
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Electric energy requirements
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280 kW
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Production standards
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Activated carbon
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Number of grains of 1 mm
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< 1,0
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Number of grains of 1-3.5 mm
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>96,5
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Number of grains of 3.5 -5 mm
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< 2,5
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Moisture contents
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<10,0
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Ash content
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< 8,0
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Porosity (by acetone)
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> 74
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Static activity by chlorine
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>35
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Mass of 1 L of carbon should be
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No more than 220 gr (without compaction).
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Transportation
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Transportaion
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13 shippings
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Transportation of gas reservoir
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One 40ft. container
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Transportation of activation kilns
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Two 40ft. containers
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Transportation remaining machines
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Three 40ft. containers
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Transportation of dust removal system
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One 40ft. container
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Transportation of shop vehicles
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Two separate seats on the platform and one 20ft.container
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Transportation of boiler
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One platform
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Transportation of conveyors
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One 40ft. container
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Transportation of packing equipment
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One 40ft. container
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Transportation of gas holder
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One 40ft. container
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Other conditions
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Mounting
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4-5 weeks including training of foreign personnel
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Payment
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Advance -50%, in 90 days - 20%, after preparation to shipment (before leaving PR China) - 20%, after launching 10%
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Starting up and adjustment
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15% of the total price of the equipment. Starting up and adjustment is included in the price.
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Non complete delivery
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It is possible to supply separate units or sections.
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Mounting and installation requires
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10 persons
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Manufacturing time
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5 months
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Documents
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Passports
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22 units
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Foundation drawings
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10 units
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Cast-in units
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8units
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Kiln drawings
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5 units
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Press drawings
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4 units
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Installation drawings
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1 units
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Electrical prospecting units
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1 units
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Separate machines units
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6 units
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Documents languages
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Certifications
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The Equipment is certified
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China, EC, Israel, UAE, Russia, Kazakhstan.
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Total number of certificates
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24 pcs
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Custom codes
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Hopper 7309 00 900 0,
Kiln 8417 80 200 0,
Bucket elevator 8428 32 000 0,
Belt conveyor 8428 90 910 0,
Raw materials feeding mechanism 8428 90 910 0,
Press 8474 80 000 0,
Materials mixer 8474 39 900 9,
Milling machine 8474 20 900 0,
Electric device to measure the amount of raw materials 8423 20 000 0
Raw materials feeding machine 8430 31 000 0
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