equipment
chinese machinary      chinese equipment      

Solar cell panels production equipment



Function of the equipment:Production of solar cell panels. The energy will be accumulated in them and then they will be used as a reserve power source
The production line includes as follows
Название
Amount 
1
 LYUAIG-SYS50B  square cutting machine (using optic laser)
1
2
 LDULPSCK-FXJ2 cut solar cell panels sorter
1
3
 LJUCWCZY-A  fully automated lamination machine (lamination area  2200×3500mm)
1
4
LSUWBZ-2000fully automated solar cell panel framing machine 
1
5
LBUMBQ1000 cutting machine, full automation
1
6
Glue-mixing machine 
1
7
 LDULXSPK-SOL3 Control table for constituents
1
8
 Edge-cutting machine
1
9
 Fully automated film cutting machine (the film under solar cell panel)
1
10
Angle-correction table
1
11
Wire-to-solar cell panels  connection table
1
12
Trolley for elements
1
13
Solar cell panel squares welding table
1
14
Shaping table 
1
15
Element  replacing rotation table 
1
16
Element pressing rotation table 
1
Time of manufacturing: 3 months 
Main unit's features :
LJUCWCZY-A Fully automents lamination machine 
 

 
Basic qualities and technical features:
Power-supply source: 220V 50HZ
Laminating board size: 3500*2200mm
Electric power: Three phases AV 50HZ 380V
Aggregate capacity: 95 kW
Heating method: oil heating,rated power of the heating part – 72kW
Temperature control limits: 30 -180 C
Temperature error: ±1 
Regularity of plate heating temperature ±2 C 
Weight: about 15 tons 
Air deflation rate: 70l/sec.
Environment: Ambient temperature: 0 - 45
relative humidity <90%
orthometric height: 2000 m

 LSUWBZ-2000 solar cell panel framing machine  
 


Basic qualities and technical features:
Frame: Max outer size: 1200*2100mm
Frame: Min outer size : 700*700mm
Max outer size 3000*2100*1000mm
Frame error: Edge size error : ±1mm
Angle size eror : ±1.5mm
Four angles angular degree : ±0.5 
Operating atmospheric pressure : 0.4Mpa-0.7Mpa
Weight:-about 1 500 kg
 
LBUMBQ1000 film cutting machine



Automatic cutting 
Photo-electric control
Automatic feeding of materials
Basic qualities and technical features:
Max cutting width : 1000mm
Max cutting length : 2500mm
Cutting speed : 3-10 sec/piece
Total power : ≤2.5kW
Outer size : 5000*1300*1550mm
Roll diameter : ≤ 550mm
Weight: about 600kg
 
Automatic gluing machine



Oil pressure .
Glue pressure outlet is adjustable.
Conveyor's movement speed is controlled by frequency converter .
Automatic feeding, glue-feeding stop is adjusted by photoelectric control .
Engineering data :
Power-supply source: 380V/50Hz
Conveyor's engine power : 0.12kW
Hydraulic actuator power : 1.1kW
Gas pressure : 0.6Mpa
Size of the mahined structural stock : 400 – 2000mm
Outer size : 5000*800*1600mm
Raw materials:Solar cell panel   (raw materials ), glass EVA, TPT

Constituents of solar cell panel:
Ordinary glass Glass thickness : 3 mm.
Sheet size : 1235 mm × 635 mm
Shockproof glass: thickness: 3 mm
Aluminium frame
Material thickness : 2 mm
Frame height: 3.5 sm
Frame length: 130 sm
Frame width : 75 sm
Weight: 0.5-0.6 kg/m
Foaming PE : sheet thickness  0,5-Weight 1m2-20 gr, 1 mm- Weight 1m2-30 gr.
Single crystalline silicon : 125*125 mm

Bands:

Cryptomorphic rubber band (transparent thermal-resisting rubber band/fixation rubber band )
Width: 8-12 mm
Length: 30m
 
Is used for fixation of plates of solar cell panels (plates with single crystals)
Sealing band
Width: 15 mm
Thickness: 1 mm
Length: 30 m
To connect aluminum frame and other elements
Leadless welded strip covered with tin  /current collecting strip )97%Sn 3%Ag
Width 1.5 mm
Thickness 0.1 mm
Thickness от 0,08-0,3 mm, Width 0,06-6 mm
Width 1.5 mm
Thickness 0.16 mm
Width 2 mm
Thickness 0.15 mm
Width 2 mm
Thickness 0.2 mm
Width 4 mm
Thickness 0.15 mm
Width 5mm
Thickness 0.2 mm
Width 6 mm
Thickness 0.25 mm
Coupling box :
Model
Power
PV-TZ07-01
100Wt
PV-TZ07-02
Below 75Wt
PV-TZ07-03
30Wt
PV-TZ07-03
Below 30Wt
Model
Power
PV-TZ08-01
175Wt
 
240Wt
 
280Wt
Total power: 120-150kW
Weight: 27 tons
Main unit size (L*W): 65*18 m
Height of the whole line 3,2 m
Number of workers : 36 persons
Production area : 1500m2
Design productivity/shift : 10 MW/year
Flow chart
Solar cell panels sorter ⇒cutting of solar cell panels ⇒connection of panels ⇒shaping⇒Lamination (cutting of EVA,TPT)⇒framing of solar cell panels  (applying glue on aluminum frame )⇒putting wires into solar cell panels ⇒checking of constituents ⇒labelling of  quality tag and certificates ⇒packing,  printing of date of manufacturing  and watts amount on the box ⇒warehous

1. Men cloak rook
2. Women cloak room
3. office
4. tooling warehouse
5. solar cell panel film warehouse
6. other materials warehouse
7. product demonstration area
8. backup area
9. survay passageway
10.sorting and solar cell panel cutting area
11. Solar cell panel connecting operation area
12. glue applying area
13. solar cell panels go to frame
14. wire-to solar cell panels connection area
15. element checking area
16. working passage рабочий проход
17. film cutting area
18. material formation area
19. formation area
20. lamination area
21. edge-cutting area
22. finished products warehouse
23. packing

shop drawing 10MW

1.solar cell panel sorter
2.solar cell panel cutting machine
3.operation area
4.film cutting machine
5.operation area
6.forming area
7.forming table 2*1,5м
8.lamination machine (full automation)
9.operation area
10.trimmer
11.working passage
12.solar cell panel connection operation table
13.operation area
14.glueing machine
15.solar cell panel connection equipment
16.wire and solar cell panels connection table
17.tester
18.operation area
19.entrance/exit

Packing
Cardboard packs, :for one solar cell panel of 130*75*10 cm, a cardboard of  3,6 m2   is required 


Main page | News | Guestbook | Contact us
Русская версия
Equipment > Heat and power engineering and heating equipment >