Brand
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LU-YH-12-4-BD
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Number of units
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62
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Name
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1.Main metal recycling attriting unit -2 units
2.Main textile recycling attriting unit -2 units
3.Vibration screen - 4 units.
4.Magnetic separator 6 units.
5.Supplementary fine polishing screen- 8 unit.
6.Conveyors 15 шт
7.Machine for cutting tire layers into thinner layers. Is used for tires without metal cord- 1 unit
8.Tire bead seat extractor -2 units
9.Tire bead seat metal extractor - 1 unit
10. Air separator - 4 units
11.Band cutter 1unit
12.Chip cutter 1unit.
13. Electric board - 2 units
14. Hydraulic shears - 1 unit
15. Elevating trolleys - 4 units.
16. Final attriors 4 units.
17. Tire bead seat hydraulic extruder 1unit
18. Workpieces (10x10cm)-to crumb (1.5x1.5) crushing machine - 1 unit
19. Tire fragments-to workpieces 10*10 cm 1 unit
20. Tire fragments-to workpieces cutting machine - 1 unit
The assembly can change depending on raw materials |
Is not included in the set
|
all is included
|
Rated energy consumption
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537 kW
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Actual energy consumption
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305 kW
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Main engine power
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56 kW
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Water consumption
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200 liters/day (cooling)
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Raw materials consumption
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12 000 kg/shift
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Produces workpieces
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12 000 kg/shift ( 10 delivery truck tires, 65 kg .hr)
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Crumbs %
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35% (0.5 - 1.0 mm)
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Powder %
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65% (0 - 0.5 mm)
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textile
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removes
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Metal
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Extracts
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Recycles pure rubber
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Recycles
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Tires and bands containing textile
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Recycles
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Tires and bands containing textile and metal
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Recycles
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Tires containing metal
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Recycles
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Tires of diameter up to 2.5 m
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Doesn't recycle
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Productivity
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Depends on rubber contents in raw materials
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Productivity/shift
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10 tons
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- hr
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1 ton
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-shift (10 hrs)
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10 000 kg/shift
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- daily (22 hrs)
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20 00 kg/day
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- year (300 days)
|
6 000 tons
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-metal scrap extracted/shift
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Max -1 800 kg (depending on specifications of raw materials)
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-Textile extracted/shift
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Max -650 kg, depends on quality of raw materials
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Raw materials consumption
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7 200 tons/year
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Diameter of recycled tires
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from 12 inches to 4.0 m
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Operation mode
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300 days/year, 22 hrs/day
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Personnel, one shift
|
14
|
Skillful workers
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4 persons
|
Shiftmen
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9 persons
|
Foreman (engineer)
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1
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The shop is divided into sections. Number of Personnel for each section
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2 sections
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---Attritors section
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4 persons
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---Tires (up to 24 inches) preparation section
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9 persons
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Foreman (engineer) – total process control
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1 person
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Weight of the equipment
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52 tons
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Certification
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Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia
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Factory warranty
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1 year
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Technical losses, %
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0,001% of the raw materials weight
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Production area without warehouses
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1200 m2
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It must be installed indoors
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---Preparation section ---attrition section
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Outdoor installation
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Shredder can be installed outdoors
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mounting
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6 weeks
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Fractions are controlled by replacement of sieves
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10 fractions simultaneously
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Foundation
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Is required for main attritors - 4
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Factory start and adjustment specialists
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Desirably, but not compulsory
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Training of the personnel
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Desirably but not compulsory
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License
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USA
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Transportation
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40 ft. containers – 6
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Manufacturing time
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60 days
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Shipping time
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66 days
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Manufacturing time
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90-120 days depending on destination
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Spare parts
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Are not included in the set.
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Wearing parts
|
|
---abrasive shafts 6 units
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Service time -2 years (made in Japan)
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Circular blades-4 pcs |
Service time - 1 year |
Chips crusher |
Service time - 1 year |
---Blades of tire bead seat cutter
|
|
---Tire bead seat extruder's drums
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Service time – 6 months (but it is possible to extend its service time and/or restore it
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---Replaceable sieves
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Time of service - 1 year
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Manufacturing process
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1.Removal of a tire bead seat >> 2.Separation of metal and rubber in tire bead seat >>3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm >>4. Cutting off the second tire bead seat >> 5. Thinning of band >> 6. Cutting of workpieces >> 7. Production of powder and crumb >> 8. Separation into fractions >> 9. Removal of textile cord >> 10. Shredding of pure rubber (tread strips) and rubber containing textile cord >> Finished product warehouse |
The resultant products (powder and crumbs) are used to produce by further processing as follows
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- raw reclaimed rubber
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-mats for sport grounds of 500 х 500 mm
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-filling seamless coatings
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-Foam rubber
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-Novotrack
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-baseplates for rails and railway furniture
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-Soles for slippers
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- sanitaryware gaskets
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- rugs for entrance doors and bathrooms
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additives for asphalt
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-Rubber blocks
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-EPDM granules
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-gasket and sealant for doors and windows
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-Tread strips for restoration of tires
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-Shock damper
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