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Banknote packing rubber production line


Purpose of the equipment : production and cutting of  monochromatic rubber 

The production line includes:
1) Screw.
2) Open tank ,
3)Gear box 
4) Control system 
5) Dry materials bin  -100 kg
6) Extruder's mold :steel S136
7) 3-meter cooling tank of stainless steel
8) water supply pipes : 4 meters * 4
9) Automatic cutting system : 1.5KW × 2
10) Air system of  material feeding for storage .

Time of  manufacturing : 60  working days
Total power: 29 kW
Power by main units :
Heating system: 9.6KW
Cooling system: 80W * 4
Control system: 11 kW
Automatic control system: 1.5KW × 2
Ventilator : 1.5KW
-control board
Weight: 3,5 tons
Main unit's size  (l*w*h): 11*1,2*1,9 m
Working staff : 1 person
Design  productivity/shift : 20 kg/hour
Transportation : one 20 ft.container
Photo

Characteristics of products

1) Model: 55 * 30
2) Screw:Diameter  55.
L/D ratio : 30:1
Material: 38CrMoAlA
3) Open tank: Material : 38CrMoAlA
Heating system : 9.6KW (heater is made of   SUS304 stainless)
Cooling system: Many-winged cooling ventilators  80W * 4
Covering materials : SUS304  stainless steel 
4) Gear box 
Material of the body : alloyed steel  (40CrMnMo)
Gear material : 20CrMnTi (hardened, ground maintenance)
Lunrication system : lubrication system under pressure 
5) Control system 
Power: 11 kW, appearance: electric cabinet 
Power:  three phases penta-cored, 380V, 50Hz,  Cord' s length : 6 m  
Outer flange  is equipped with cleaning complex, so there's no necessity to dismount equipment .
Dry material hopper  -100 kg.
Molds for extruder :steel S136 C.
3-meter cooling tank made of stainless steel

Blowhole material : stainless streel  SUS304
Is equipped with water level control (valve)

Water supply pipes : 4 meters * 4
D. Automatic cutting system : 1.5KW × 2 E.
Air (wind) system of material feeding for storage

Ventialor : 1.5KW 
Stainless storage  - 1

Raw materials SBS+TPU

 


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