| Brand |
This set meets all the requirements of EU |
| Number of units |
55 |
| Name |
1.Hydraulic guilottine shears–2 units
2.Tire bead seat hydraulic extruder-2 units
3.Pneumatic lifters3 units
4.main attriting unit -3 units YH-RX-2
5.Chaffer -1 unit 6.Fine vibration sieve -1 unit
7.Sorting fine vibration sieve -1 unit
8.Belt magnetic separator -2 units
9. Boxlike magnetic separator –1 unit
10. Air separator - 2 units
11. spiral conveyors -11 units
12.Belt conveyor -1 unit
13. Airducts -23 units
14. raw materials air tubes -2 units
15. Shredder-1 unit
16. Electric board -2 units
17. Main final attritor, 1 unit YH-RX-0.5 |
| Is not included in the set |
all is included |
| Rated energy consumption |
280kW |
| Actual energy consumption |
225kW |
Main engine power
Power by main units
Power by auxiliary units
Actual power consumption per 1 ton |
37kW x 5 units
185kw
95 kw
95 kw |
| Water consumption |
250 liters/day (cooling) |
| Raw materials consumption |
1250 kg/shift |
| Produces workpieces |
1250 kg/shift (19 delivery truck tires, 65 kg .hr) |
| Crumbs % |
25% (0.5 - 1.0 mm) |
| Powder % |
75% (0 - 0.5 mm) |
| textile |
removes |
| Metal |
Extracts |
| Recycles pure rubber |
Recycles |
| Tires and bands containing textile |
Recycles |
| Tires and bands containing textile and metal |
Recycles |
| Tires containing metal |
Recycles |
| Tires of diameter up to 2.5 m |
Doesn't recycle |
| Productivity |
Depends on rubber contents in raw materials |
| Productivity/shift |
6.3 tons |
| - hr |
1 ton |
| -shift (10 hrs) |
6 000 kg/shift |
| - daily (22 hrs) |
22 000 kg/day |
| - year (300 days) |
6000 tons |
| -metal scrap extracted/shift |
Max -4 000 kg (depending on specifications of raw materials) |
| -Textile extracted/shift |
Max -500 kg (depends on quality of raw materials) |
| Raw materials consumption |
8 500 tons/year |
| Diameter of recycled tires |
from 12 inches to 2.5 m |
| Operation mode |
300 days/year, 22 hrs/day |
| Personnel, one shift |
7 |
| Skillful workers |
2 persons |
| Shiftmen |
4 persons |
| Foreman (engineer) |
1 |
| The shop is divided into sections. Number of Personnel for each section |
2 sections |
| ---Attritors section |
2 persons |
| ---Tires (up to 24 inches) preparation section |
4 persons |
| Foreman (engineer) – total process control |
1 person |
| Weight of the equipment |
45 tons |
| Certification |
Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia |
| Factory warranty |
2 years |
| Technical losses, % |
0,001% of the raw materials weight |
| Production area without warehouses |
500 m2 = 80 m x 6 m x 4 m |
| It must be installed indoors |
---Preparation section ---attrition section |
| Outdoor installation |
No |
| mounting |
6 weeks |
| Fractions are controlled by replacement of sieves |
4 fractions simultaneously |
| Foundation |
Is required for main attritors - 4, for shredder -1 |
| Factory start and adjustment specialists |
compulsory |
| Training of the personnel |
compulsory |
| License |
USA and Israel |
| Transportation |
6-40 ft. containers |
| Manufacturing time |
60 days |
| Shipping time |
66 days |
| Manufacturing time |
90-120 days depending on destination |
| Spare parts |
Are not included in the set |
| Wearing parts |
|
| ---abrasive shafts 8 units |
Service time -2 years (made in Japan) |
| Hoses of hydraulic units -4 pcs |
Service time - 1 year |
| ---Shredder's cutters- 24 units |
Service time -4 months |
| ---Tire bead seat extruder's drums |
Service time – 6 months (but it is possible to extend its service time and/or restore it ) |
| ---Replaceable sieves |
Time of service - 1 year |
| Manufacturing process |
1. Removal of a tire bead seat
2. Separation of metal and rubber in tire bead seat
3. Cutting of tire (without tire bead seat) intofour parts
4. Cutting of workpieces
5. Production of powder and crumb
6. Separation into fractions
7. Removal of textile cord
8. Grinding ofpure rubber (tire treads) and rubber containing textile cord
9. Finished product warehouse |
| The resultant products (powder and crumbs) are used to produce by further processing as follows |
- raw reclaimed rubber |
| -mats for sport grounds of 500 х 500 mm |
| -filling seamless coatings |
| -Foam rubber |
| -Novotrack |
| -baseplates for rails and railway furniture |
| -Soles for slippers |
| - sanitaryware gaskets |
| - rugs for entrance doors and bathrooms |
| -additives for asphalt |
| -Rubber blocks |
| -EPDM granules |
| -gasket and sealant for doors and windows |
| -Tread strips for restoration of tires |
| -Shock damper, hydroisolation for roofs |
