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| It produces powder and crumbs from waste rubber |
Bascc model in YH series. It meets all the requirements of EC |
| Number of units |
32 |
| name |
1. Tire bead seat cutter 1 unit.
2.Tire-to-band cutter -1 unit.
3. Band-to-workpiece cutter1 unit.
4. tire bead seat hydraulic extruder - 1 unit.
5. main attriting unit -3 units
6. Chaffer -1 unit
7. Fine vibration sieve -2 units
8. magnetic separator 2 units
9. Air separator 1 unit.
10. conveyors 8 units
11. Electric board
12. Fine fraction final attritor -1
13. air ducts -10 units
14. Hydraulic elevating trolley -1 units |
| Is not included in the set |
all is included |
| Rated energy consumption |
155 kW |
| Actual energy consumption |
95 kW |
| Main engine power |
75 kW |
| Water consumption |
500 liters/day (cooling) |
| Raw materials consumption |
6000 kg/shift |
| Produces workpieces |
6000 kg/shift ( 6 delivery truck tires, 65 kg .hr) |
| Crumbs % |
55% (0.5 - 1.0 mm) |
| Powder % |
45% (0 - 0.5 mm) |
| textile |
removes |
| Metal |
Extracts |
| Recycles pure rubber |
Recycles |
| Tires and bands containing textile |
Recycles |
| Tires and bands containing textile and metal |
Recycles |
| Tires containing metal |
Recycles |
| Tires of diameter up to 4 m |
Doesn't recycle |
| Productivity |
Depends on rubber contents in raw materials |
| Productivity/shift |
5tons |
| - hr |
500 kg |
| -shift (10 hrs) |
6 000 kg/shift |
| - daily (22 hrs) |
10 000 =11000 kg/day |
| - year (300 days) |
3 000 tons |
| -metal scrap extracted/shift |
Max -1 000 kg (depending on specifications of raw materials) |
| -Textile extracted/shift |
Max -200 kg, depends on quality of raw materials |
| Raw materials consumption |
3000 tons/year |
| Diameter of recycled tires |
from 12 inches to 24 inches |
| Operation mode |
300 days/year, 22 hrs/day |
| Personnel, one shift |
5 |
| Skillful workers |
2 persons |
| Shiftmen |
3persons |
| Foreman (engineer) |
- |
| The shop is divided into sections. Number of Personnel for each section |
2 sections |
| ---Attritors section |
2persons |
| ---Tires (up to 24 inches) preparation section |
2 persons |
| Foreman (engineer) total process control |
1 person |
| Weight of the equipment |
20 250 kg |
| Certification |
Certified in Pr China, Vietnam, Mongolia, Ukraine, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia |
| Factory warranty |
2years |
| Technical losses, % |
0,001% of the raw materials weight |
| Production area without warehouses |
200 m2 |
| It must be installed indoors |
---Preparation section ---attrition section |
| Outdoor installation |
No |
| mounting |
2 weeks |
| Fractions are controlled by replacement of sieves |
2 fractions simultaneously |
| Foundation |
Is required for main attritor |
| Factory start and adjustment specialists |
comppulsory |
| Training of the personnel |
compulsory |
| License |
USA and Israel |
| Transportation |
1-40 ft. containers & 1- 20 ft containers |
| Manufacturing time |
60 days |
| Shipping time |
66 days |
| Manufacturing time |
90-120 days depending on destination |
| Spare parts |
Are not included in the set |
| Wearing parts |
|
| ---abrasive shafts 2units |
Service time -2 years (made in Japan) |
| ---circular cutter - 2 units |
Service time -1 year |
| ---chips crusher |
Service time -1 year |
| ---Tire bead sear cutter's blades |
Service time -4 months |
| ---Tire bead seat extruder's drums |
Service time 6 months (but it is possible to extend its service time and/or restore it |
| ---Replaceable sieves |
Time of service - 1 year |
| Manufacturing process |
1.Removal of a tire bead seat
2.Separation of metal and rubber in tire bead seat
3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm
4. Cutting off the second tire bead seat
5. Thinning of band
6. Cutting of workpieces
7. Production of powder and crumb
8. Separation into fractions
9. Removal of textile cord
10.Grinding ofpure rubber (tire treads) and rubber containing textile cord
Finished product warehouse |
| The resultant products (powder and crumbs) are used to produce by further processing as follows |
- raw reclaimed rubber |
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-mats for sport grounds of 500 х 500 mm |
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-filling seamless coatings |
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-Foam rubber |
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-Novotrack |
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-baseplates for rails and railway furniture |
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-Soles for slippers |
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- sanitaryware gaskets |
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- rugs for entrance doors and bathrooms |
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-additives for asphalt |
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- rubber roofing |
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-Rubber blocks |
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-EPDM granules |
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-gasket and sealant for doors and windows |
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-Tread strips for restoration of tires |
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-Shock damper, hydroisolation for roofs |
