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Brick production equipment 10 000 pcs/hr


Manufacturing technique
1.Raw materials
Raw materials – clay
The resultant brick meets technical requirements of the baked brick.
Physical properties
Composition %
Plasticity
Drying
Liquid limit %
Plasticity limit%
Plasticity
Moisture content
Drying system
Shrinkage by drying
Shrinkage by baking
 
 
 
 
 
 
 
 
Chemical composition%
SiO2
Al2O3
Fe2O3
CaO
MgO
(K+Na)2O
Baking causes some shrinkage
 
 
 
 
 
 
 
 
2. Main properties of finished products
 
Name
Standard
Holes, %
Production, %
Whole product
240x115x53
 
100

3. Production 10000 pcs/hr 160000 pcs/hr

 
4.Production order
time
Technology
Raw materials manufacturing techinque
Finished product manufacturing technique
Operation order of the Dryer
Operation order of baking
Hrs/year
4800
4800
7200
7200
Days/year
300
300
300
300
Hrs/day
16
16
24
24

5.Technologial order

Two-phase manufacturing scheme is applied
First lifting and descending system is applied.
Then the workpieces are stacked.
6. Fuel
1000 kcal
7. Electric power
Voltage of all units – 380 V.
8.Workshop space – no less than 60000 m2
 
Construction ground – no less than 10000m2
 
Flow chart
 
 
clay fuel
v v
Unloader Crushing
v v
Feeding of raw materials Warehouse of powder-like raw materials
x v
x Unloading machine or manual unloading
v v
Belt conveyor < Belt conveyor
v
crushing
v
Belt conveyor
v
Mixing < adding of water
v
Belt conveyor
v
Attrition
v
Belt conveyor
v
->Extruder < adding of water
Л v
е Belt conveyor
н v
т Vacuum exturder < Vacuum pump
о v
ч cutting into bands
н
ы
й
тр-р v
L< cutting into workpieces
v
Sorting table
v
Lifting table
v
Transporting machine
v
Drying chamber
v
Transporting trolley
v
Lowering machine
v
Sorting machine
v
Automatic stacker
v
Transporting trolley
v
Hydraulic upper machine
v
Kiln
v
Mover
v
Transporting trolley
v
Manual unloading of bricks
v
Finished product warehouse
 
Main specifications
1.JXGDB80x400feeding of raw materials
Productivity 30-45 m3/hour
Power 11.0 KW
Outer size 4700x1900x1450mm
2.GD60x400 feeding of raw materials
Productivity 10-35m3/hour
Power 5.5KW
Outer size 4300x1550x1350mm
3.GP70x50 roller machine
Productivity 20-30m3/hour
Size of granules of feeding material x150mm
Size of granules at the outlet x8mm
Power 15.0KWx2
Outer size 2500x1150x1200mm
4.GS80x60B Attrition machine
 
Productivity 20-30m3/hour
Size of granules of feeding material x15mm
Size of fraction at the outlet 3mm-5mm
Power 22KWx2
Outer size 3100x1450x1500mm
5.SJ360x36B Mixing machine
Productivity 25-35m3/hour
Power 55KW
Outer size 5600x2230x850mm
6.SJJ300x40Extruder
Productivity 25-35m3/hour
Power 75KW
Outer size 6300x1800x1340mm
7.JKB50/50B-35 Vacuum exturder
Productivity 12000-16000штук/час
Power of upper level 55KW
Power of lower level 160KW
Pressure 3.5Mpa
Outer size 4850x5250x2600mm
8.QQT Нарезатель
band length 900-1500mm
Band width 550mm
Band height 240mm
Cutting speed 96m/мин.
Operating pressure 0.5-0.6Mpa
Power 0.75KW
Outer size 2900x900x2100mm
9.QQP Workpiece cutter
Workpiece height 240mm
Balance stroke 720mm
Cutting frequency 20 times/min.
Number of cut bricksw 20 pcs (standard brick)
Operating pressure 0.5-0.6Mpa
Power 1.1KW
Outer size 2600x3300x1600mm
10.Lifting and downing system  
11.Drying chamber
Size of drying chamber
Length 50m
Inner width 3.3m
Inner height 2.5m
Number of drying chambers 6
Inner routes 2
Trolley's size
Length 2m
Width 1.65m
Height 2.3m
Number of stacking layers 12
Number of inner trolleys for each route 25
Total number of trolleys for drying chamber 400
Time of drying 36.3 hrs
Finished product drying ratio 98%
12.Automatic stacker  
13.Kiln
Size of the kiln
Length 144.35m
Inner width 4.6m
Inner height 1.6m
Number of kilns - 2
Size of kiln
Length 4.35m
Width 4.66m
Height 0.82m
Number of trolley inside 32
Total number of trolleys 75
Baking temperature 1000x
Baking time 36.4 hrs
Finished product baking ratio 98%
 
Setting
Name and brand
Amount
Power(KW)
 
 
1
JXGD80x400feeding of raw materials
1
7.5
7.5
2
GD60x400feeding of raw materials
1
5.5
5.5
3
DS60x1400 Belt conveyor
1
4.0
4.0
4
DS50x1000 Belt conveyor
1
3.0
3.0
5
GP70x50 Roller machine
1
15.0x2
30.0
6
DS60x1200 Belt conveyor
1
4.0
4.0
7
SJ360x36B Mixing machine
1
55.0
55.0
8
DS60x1200 Belt conveyor
1
4.0
4.0
9
GS80x60B Attritor
1
22x2
44.0
10
DS60x1200 Belt conveyor
1
4.0
4.0
11
SJJ300x40Extruder
1
75.0
75.0
12
DS60x1600 Belt conveyor
1
5.5
5.5
13
JKB50/50B-35Vacuum exturder
1
55/160
215.0
14
MH2-150 Vacuum pump
1
7.5
7.5
15
QQT Band cutter
1
0.75
0.75
16
QQP WOrkpiece cutter
1
1.1
1.1
17
DS60x1800 Belt conveyor
1
5.5
5.5
18
Lifting and lowering system
1
22.5x2
45.0
19
Transporting machine
1
14.0
14.0
20
Return machine
4
5.5
22.0
21
Pusher
2
3.0
6.0
22
Hot air transportation machine
1
75.0
75.0
23
Ventilator
6
5.5
33.0
24
Hydraulic switch
2
22.0
44.0
25
Mover
6
5.5
33.0
26
Hydraulic upper machine
2
30.0
60.0
27
Mover
2
2.2
4.4
28
Transporting trolley
2
2.2
4.4
29
Smoke removal ventilation
2
30.0
60.0
30
Cold ventilation
2
11.0
22.0
31
Additional cold ventilation
2
2.2
4.4
32
Cooling machine ventilation
2
7.5
15.0
33
Automatic stacking system
1
35.6
35.6
34
Stacking system automatic control
1
 
 
35
Magnetic separator
2
1.1
2.2
36
Drying chamber body
2
 
 
37
Kiln body
2
 
 
38
Door of the drying chamber
6
1.1
6.6
39
Door to kiln
4
1.5
6.0
40
Trolley for drying chamber
400
 
 
41
Trolley for kiln
75
 
 
42
Kiln automatic control system
 
 
 
43
Additional
 
 
 
44
Water regeneration system
 
 
 
45
Secondary heat utilization system
 
 
 
46
AIr compression system
 
18.5
18.5
47
Functioning automatic control
 
 
 
 
Total
 
 
982.45
 
Стоимость линии 454 000 евро

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