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Clay red burned brick production equipment



Main specifications

1.JXGDB80*400 feeding of materials Productivity- 30-45 m3 /hour
Power - 11.0 KW
Outer dimensions - 4700*1900*1450mm
2. GD60*400 feeding of materials Productivity 10-35 m3/hour
Power 5.5KW
Outer dimensions 4300*1550*1350mm
3.GP70*50 roller machine Productivity 20-30 m3/hour
feeding material granules size ≤150mm
Size of finished granules ≤8mm
Power 15.0KW*2
Outer dimensions 2500*1150*1200mm
4.GS80*60B Attritor Productivity 20-30 m3/hour
Feeding material granules size ≤15mm
Size of end fraction 3mm-5mm
Power 22KW*2
Outer dimensions 3100*1450*1500mm
5.SJ360*36B Mixing machine Productivity 25-35 m3/hour
 Power 55KW
Outer dimensions 5600*2230*850mm
6.SJJ300*40 Extruder Productivity 25-35 m3/hour
Power 75KW
Outer dimensions 6300*1800*1340mm
7.JKB50/50B-35 Vacuum Extruder Productivity 12000-16000 pcs/hour
Power of upper level 55KW
Power of lower level 160KW
Pressure 3.5Mpa
Outer dimensions 4850*5250*2600mm
8.QQT Cutter Length of the band 900-1500mm
Width of the band 550mm
Height of the band 240mm
Cutting speed 96m/min.
Operating pressure 0.5-0.6Mpa
Power 0.75KW
Outer dimensions 2900*900*2100mm
9.QQP Workpiece cutter Workpiece height 240mm
Balance strike 720mm
cutting frequency 20time/min.
Number of cut bricks - 20 pcs (standard brick)
Operating pressure 0.5-0.6Mpa
Power 1.1KW
Outer dimensions 2600*3300*1600mm
10.Up and down system  
11.Drying chamber (pressure chamber ) dimensions of drying chamber. Length- 50m.
Inner width - 3.3m Inner height- 2.5m
Number of drying chambers- 6
Internal tracks 2
dimensions of trolleys: Length 2m Width 1.65m Height 2.3m
Number of layers - 12
Number of trolleys for each track 25
Total number of trolleys for drying chamber - 400
Drying time 36.3 hours
Finished product drying coefficient - 98%
12.Automatic stacker  
13. Kiln KIln dimensions: Length 144.35m
Internal Width 4.6m
Internal Height 1.6m
Number of kilns - 2
14.dimensions of a trolley Length - 4.35m
Width - 4.66m
Height-0.82m.
Number of trolleys inside - 32.
Total number of trolleys- 75
firing temperature - 1000 oC
Firing time - 36.4 hours
Finished product firing ratio - 98%

Thermal unit for 1000 kcal is not included in the list

Power 982.45 kW 
Name and brand of the equipment Amount Power(KW)
units. Total
1 JXGD80*400 feeding of materials 1 7.5 7.5
2 GD60*400 feeding of materials 1 5.5 5.5
3 DS60*1400 belt conveyor 1 4.0 4.0
4 DS50*1000 belt conveyor 1 3.0 3.0
5 GP70*50 roller machine 1 15.0*2 30.0
6 DS60*1200 Belt conveyor 1 4.0 4.0
7 SJ360*36BMixing machine 1 55.0 55.0
8 DS60*1200 Belt conveyor 1 4.0 4.0
9 GS80*60B Attritor 1 22*2 44.0
10 DS60*1200 Belt conveyor 1 4.0 4.0
11 SJJ300*40 Extruder 1 75.0 75.0
12 DS60*1600 Belt conveyor 1 5.5 5.5
13 JKB50/50B-35 Vacuum Extruder 1 55/160 215.0
14 MH2-150 Vacuum pump 1 7.5 7.5
15 QQT Band cutter 1 0.75 0.75
16 QQP Workpiece cutter 1 1.1 1.1
17 DS60*1800 Belt conveyor 1 5.5 5.5
18 Up and down system 1 22.5*2 45.0
19 Forwarding machine 1 14.0 14.0
20 Return machine 4 5.5 22.0
21 Pusher 2 3.0 6.0
22 Hot air transfer machine 1 75.0 75.0
23 Moisture removal ventilator 6 5.5 33.0
24 Hydraulic switch 2 22.0 44.0
25 Mover 6 5.5 33.0
26 Hydraulic upper machine 2 30.0 60.0
27 Mover 2 2.2 4.4
28 Rolling trolley 2 2.2 4.4
29 Smoke eliminating ventilation 2 30.0 60.0
30 Cold ventilation 2 11.0 22.0
31 Supplementary hot ventilation 2 2.2 4.4
32 Ventilation of cooling machine 2 7.5 15.0
33 Automatic stacking system 1 35.6 35.6
34 Automatic stacker control system 1    
35 Magnetic separator 2 1.1 2.2
36 Body of drying chamber 2    
37 Body of kiln 2    
38 Drying chamber door 6 1.1 6.6
39 Kiln door 4 1.5 6.0
40 Trolley for drying chamber 400    
41 Trolley for kiln 75    
42 Kiln automatic control system      
43 Auxiliary      
44 Water regeneration system      
45 Secondary heat using system      
46 Air compressing system   18.5 18.5
47 Functioning control automatic system      
  TOTAL     982.45



Process engineering



Number of workers: 70 persons/shift
The shop's area should not be less than 60000 m2
including rooms- about 10000 m2
Desing productivity - 10000 pcs/hour,160000 pcs/day
Specifications of the product:
Brick size : 240x115x53 or other size by Customer's order
Finished products firing ratio : 98%
raw materials: clay
Time of manufacturing : 4 months
 


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