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Gypsum board production equipments


1. Paper feeding system
Elevator – 1 unit., power 4 kW
Paper pedestal – 4 units.
Paper pneumatic grabbing roller /ordinary roller (to choose one) – 4 units.
Paper coupler (optional) – 2 units.
Adjusting device – 2 units., a single device power – 0,09 kW.
Notching machine – 1 unit., 1,1 kW х 2
Gluing machine – 1 unit.
Paper-holding shelf – 1 unit.

2.Water feeding system
Starch tank - 2 units.
Starch stirrer – 2 units., 1,5 kW х 2
Batching pump – 1 unit., 2 inches, 3 kW
Water feeding pipeline

3.Gypsum powder feeding system
Elevating machine – 1 unit., HL300, 5,5 kW
Bin – 1 unit.
Star- shaped unloader – 1 unit., 0,75 kW (optional)
Screw conveyor/belt conveyor (rubber belts ) – 1 unit., 4 kW (optional )
Vibrating sieve – 1 unit.,1,5 kW (optional)
Pneumatic unloader - 1 unit. (optional)
Metal detector – 1 unit. (optional)
Belt batcher – 1 unit. (optional)

4.Foam feeding system
Foam formation tank, 2 units.
Foam stirrer – 2 units., 0,75 kW
Screw pump – 1 unit., 1 inch, 2,2 kW
Air compressor – 1 unit., 4 kW
Gas supply system. Heat exchanger – 1 unit. (optional)
Pressostate – 1 unit. (optional)
Air collector – 1 unit. (optional)

5. Forming system
Vertical mixer made of stainless steel – 1 unit., 11 kW
Vibrating table – 1 unit., 0,75 kW
Forming device – 1 unit.
Powder feeder - 1 unit., 3 kW (optional)

6.Transportation system
Belt conveyor (rubber belt) – 2 units., 62 m
Molding machine – 3 units.
Printing mechanism– 1 unit.
Roller conveyor – 1 unit.
Automatic cutter – 1 unit., 3 kW
High-speed conveyor #1 - 1 unit., 1,1 kW

7.Transmission system
Elevator – 2 units., 1,5 kW
Transmission belt conveyor #1 – 1 unit., 2,2 kW
Board turning device – 1 unit, 4 kW (optional)
Transmission belt conveyor #2 – 1 unit., 2,2 kW (optional)
High-speed conveyor #2 – 1 unit., 2,2 kW
Distributing device – 1 unit., 1,1 kW
Waste boards removing device – 1 unit. (optional)

8.Heat supply system
Burner/burning stove – 1 unit. (to be chosen)
Economizer – 1 unit. (without burner)
Oil burner – 1 unit., 3,500 000 . kcal
Expanding vessel – 1 unit.
Fuel storing vessel – 1 unit.
Circulating pump for hot oil – 2 units., 37 kW х 2
Oil separator – 1 unit.

9. Drying system
Accelerating loading conveyor – 6 units., 0,55 kW х 6 unit.
Heating roller conveyor – 1 unit.
Heating roller conveyor – 1 unit., 7,5 kW
Cooling conveyor – 1 unit.
Accelerating loading conveyor – 6 unit., 0,55 kW х 6 unit.
Hot air circulating system – 2 unit.
Moisture removal device – 3 units.
Ventilator – 2 units., 45 kW
Radiator pipe – 232 units.
Heat exchanger – 1 unit.
Valve – 58 units.
Thermal insulation door – 121 units.
Feed roll – 1 510 units.
Air feed distributing device – 49 units.
Outer blowing chamber - 7 units.

10.Board feeding system
Combined conveyor – 1 unit., 1,5 kW
Elevator – 2 units., 2,2 kW х 2
Belt conveyor – 2 units., 2,2 kW х 2
Board coupling device - 1 unit., 4 kW (optional)
Chain conveyor – 1 unit., 2,2 kW
Cutter (cut boards by definite size ) – 3 units., 2,2 kW х 3
Board distributing device – 1 unit.
stockpiling machine – 2 unit. (optional)
Hydraulic drive station – 1 unit., 4 kW (optional)
Board leveller - 4 units. (optional)

11. Sealing system
Bag-shaped water feeding system – 1 unit., (optional)
Sealing conveyor – 2 units., 1,5 kW (optional)
AUtomatic sealing device – 4 (optional)

12.Dust-collecting system
Bag-shaped dust collector – 1 unit.
High pressure ventilator – 1 unit., 5,5 kW
Aspirating casing – 4 units.
Support frame – 1 unit.
Dust removal valve – 1 unit., 0,75 kW

13.Electric control system
CNC control system or PLC control system (to be chosen)

14. Specification of products:
Width – 900-1200mm, Length- 2400-3000mm,Thickness – 7-15mm
Raw matrials :gypsum crumb, starch, cardboard : in the case when cardboard sheet size is as follows; width -1.2*, length 3m and thickness- 7 mm, then 1 ton of gypsum board requires 60 cardboard shеets

Time of manufacturing - 4 months
Weight: 200 tons
Number of workers - 13 -14 persons
Production area - 1950 m 2 (for the equipment included in the production line )
 


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