The production line includes:
- Cone-shaped twin screw extruder – 1 unit.
- Die mold (thickness of product is 1000 mm) – 1 unit.
Material: 3Cr17 stainless steel
Built-in cooling and vacuum system
Pneumatic removal of boards
- Vacuum forming device(including vacuum pump and water pump) – 1 unit.
Water and vacuum pumps
The length of forming device : 6000 mm
Useful length of the support : 1800 mm
- Gluing machine (carrier) – 1pc.
Adjustment of the high low part distance helps to adjust the carrier's force
Width of gluing plate : 40 mm
Total length : 1000 mm
Applicable length of the clamp : 3000 mm
Distance adjustment: manual adjustment, drum.
Speed adjustment : frequency adjustment
- Automatic cutting machine (cross-cut motion) – 1 unit.
It automatically measures the length and cuts
LM direct bearing
Returnable cutting device
- Raw materials feeding device (drive force ) – 0.55 kW – 1 unit.
Diameter of transmitting steel rollers: 60 mm*5
Total length 35 m
Number of workers - 7 persons
Production area (min) 500 m 2
Main machine's features : weight 38 tons, Height 1200 mm, width 2000 mm
- 1.Screw – model:92/188
Surface treatment hot nitride treatment
Screw temperature adjustment: Permanent temperature control
Inner side : hot nitride treatment
Temperature control sites : 5
Heating power: 50 kW*220V
Heating : using electric resistance
Cooling : blow-off
3.Vacuum pump (air tap)
Power : 2.35 kW*4 phases
4.Feeding bucket (batching bucket )
material: Stainless polished steel
Power: 0.1 (AC)
material of the gearing: 20CrMnTi
Hardness of the gear : HRC54-62
Power: 110 kW (AC)
Structure: Welded U-sections, steel plates.
LCD scree, PID control
Manufacturer: OMRON (Japan)
Temperature control sites : 15 pcs.
10.Low pressure device
Contact button (Chinese manufacturer )
Connector and disconnector DELIXI (China)
Power of main units :
1.Die mold heating : 30 kW
2.Vacuum pump (vacuum forming device): 7.5 kW*2, 11 kW*2
3.Water pump (vacuum forming machine ): 7.5. kW
4.Gluing device : 6 kW
5.Drive power of raw material feeding device: 0.55 kW
Total energy 200 kW
Manufacturing time 2.5 months
Raw materials mixer, crusher, de-tracing machine